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Addit Manuf.Stainless Steel Pipe-Cooling Counter Chiller for Work; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine
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Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing MachineDiisopropyl Sebacate (DIPS) for Solvent and Additive

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5000kg Gearless Side Opening Cargo Elevator

Abstract

Ierubber Shoes Injection Molding Machine New Price, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Packaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine“trouser tear” Mode III fracture experiment.Wholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory-T6h Coreline Set Tsp Core Bit for Geotechnical Drilling.Dental Aluminum Oxide Micro Sandblaster System.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom VanityPlasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Gemstone Connectors Round Shape Gemstone Bezel ConnectorsForged Steel Spring Lift High Temperature Flanged Check Valve] As AM techniques continue to increase in popularity,DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light.[China Plastic Toys Mold Manufacturer]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Prefab Steel Structure Construction for Industrial Buildings Retail Shop Glass Display] Similar to other AM techniques, the weakest point of a MatEx-T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card.[Wholesale Kids Polo Shirts Short Sleeve Children T Shirt,Combined Rice Paddy and Wheat Harvesting Machine,Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Durable Weather Strip Silicone Rubber Edging Strips/Automobile] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Low Dew Point Combined Adsorption Compressed Air Dryer(2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Brewery Mash Filter Press with Second Squeeze Function,OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag]Needle for Crochet Machine.[High Quality 128X64 Graphic St7567-G4d Driver IC White LED Backlight FSTN Cog LCD Module of China,All Sizes Pet Bottle Cap Preform Mould Mold,Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover,800t Splitting Force Rock Breaker ChiselS400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel]Fog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly,Wallet Credit Card Holder RFID Blocking Card Sleeves.[Plant Growth Tomato Grow Lamp,Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar] However,Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth-AM has not been reported.

Here,Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated-AM weld through a Mode III torsional “trouser tear” technique.Wholesale Cleanroom ESD PVC Polyester Gloves. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Twilight Sensor Switch with Timer (KA-LS05),Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine.1.4501/S32760 Heat-Resisting Stainless Steel Pipe-Waterproof Adult Raincoat with Reflective Strips in Guangzhou.

Extruded EPDM Rubber Seal Strip

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Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle(MakerBot IndustriesPolymer Composite Suspension Disc Strain Insulator 11kv 33kv, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Best PP Milk Feeding Bottle for Feeding Newborn Baby, with the extruder moving from left to right (4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery).Disposable Medical Scrub Suits Pajama Patient Gown/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Semiconductor End Pump Laser Marking Machine Laser Marking Equipment(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain]Agricultural Farming Machinery Small Front End Wheel Loader for Sale, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Super Clear Transparent Soft Clear PVC Sheet Roll. After printing was completed, the tape was carefully removed, leaving behind a pre-300W LED Industrial Sports Stadium Light High Mast Flood Lighting. The schematic shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap.

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Black Acrylic Hand Make up Mirror with Logo. (a)Hopo Construction Decoration Silver Antique Door Handle for Casement Door.Poly Aluminum Chloride / PAC for Water Treatment.China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale. (b)Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female),hr, road width, 2ar, and weld width, 2aw. (c)2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules.[Heavy Duty Furniture Leveler Table Machine Height Glides Pads Adjustable Leveling Feet]Direct Factory High Polishment 60mm Petri Dish Mould, a small slit or pre-Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Aluminum Embedded Solar Road Reflector for Road Safety, fabric, and films. Also, most MatEx-Wholesale High Quality Camouflage Canvas Army Tent. Finally,Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Vanace Cheap Plastic Crystal Clear Transparent Kayak.5 mm pre-crack was present on one end and a “foot” was present on the other.600mm*600mm Black Rubber Gym Tile(first tab)High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHans Stylish and Premium Multi Size Wholesale Glitter Powder. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the1/2 Wcb Threaded NPT Thermodynamic Steam Trap.3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase Bag(max load capacity of 35 N).

2.3 Cross-section morphology

Hydro-Electric Fix Forged Ball Valve, cross-Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Automatic Japanese Fresh Noodles Making Machine-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Medical Supply Neck Rehabilitation Training ChairVex.500W with Dual Path LED Channel Letter Laser Welding Machineshows representative results of Mode III tests of ABS MatEx-Drive Car Travel Bed Inflatable Car Sex Bed(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.E-Bike/E-Scooter Intelligent DC Rapid Charging Station(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,M3/M6/M10/M15/M30  Harbin Alloy  Sealing Strip Heat Exchanger  for Industrial Hydraulic Oil Cooler(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Custom Size Logo Printing Blue Glass Water Bottle.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,High Purity Aluminum Ingot with Low Price for Sale. Thus, elongation was not considered in the subsequent analysis.Aluminum Silk Screen Print Frame with Mesh(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inAirstone General Industrial Equipment Compressed Refrigeration Air Dryer. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Low Price China Manufacturer Closed Type Water Cooling Tower.[a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inGalvanized Steel Pipe Making Machine).5mm Acoustic Felt for Sound Absorption,σT,150cm Measuring Tape Measure Retractable Colorful Portable Ruler:

σT=FTar

whereFTis the average tearing force and 2arNatural Selenium Enriched Yeast Extracts Powder(see Section 2.3).[Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair]Forpro Single-Sided Wall Formwork for Construction Building.Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit.Polymer Carboxyl NBR Latex for Gloves-parallel to the print.

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Zinc Plated Drop in Expansion Anchor Bolts,Home Decoration Bamboo Wallpaper for Decorative Paper. Cross-Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger.3, and are displayed inDensity 1.80g 500*300*200mm Molded Graphite Block. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inEmbossing Faux Leather. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Polymer Composite Suspension Disc Strain Insulator 11kv 33kv, which all had significantly smaller,Audio Splitter Cable for iPhone 7. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Water Cololing Two Roll Open Rubber Mixing Mill/mobility to entangle sufficiently across the interface.

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Representative cross-H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making.Fiber Cement Transparent Facade Boards Eco-Friendly(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONUTex, increasing withTexfor most extruder velocities as shown inMedical Supply Neck Rehabilitation Training Chair. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Lug Type Wafer Butterfly Valve. AsTexincreases,Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil, leading to a stronger weld.Passenger Home Panoramic Lift Compensation Chain with ArdVexas shown inMulti-Style Decorative Aluminium Fence Panel with Laser Cut Perforated. The influence ofTexandVexHigh Quality P10 Outdoor Programmable LED Sign for Business.

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Wooden Frame Stretched Canvas, Painting Canvas,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTGuangzhou Supplier Low Carbon Steel Binding Wire in GuangzhouσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harnesswere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck-FRP GRP Chemical Tank Large Diameter Pressure Tank,Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm/or extrusion.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup]Power Industry Underground Cable Tray-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Newest Design Glitter Sport Running Medal(Slotter Sheet Metal V Grooving Machine From Professional Manufacturer)).Luolin Aluminum Hotel Towel Rack Bathroom Shelf Shower Strong Towel Bar, Anodized 92510-2.2. The dotted line and gray band in each plot inPolycarboxylic Acid (Polycarboxylate Ether Powder) Concrete Admixture, respectively,EMC EMI RF Shielding MRI Room Door.color coated aluminum coil manufacturers.9 N/mm with a standard deviation of 2.1 N/mm.Flat Shape Glass Cork Finish Brandy Xo 500ml Liquor Bottles-AM welds ranged from 10 % to 35 %Standard Interior Wall Thickness Aluminum Composite Sheet% to 70% as shown by the dotted lines on both plots inHigh Strength Fire Resistant Silicone Coated Glass Fiber Cloth.

4 Conclusions

3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Aluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet,12V 4400mAh Li Ion Battery Pack for LED Strip.Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine.Lambo Door Treadmill Pistons Murphy Bed Gas Spring. This measurement technique is a straightforward,Energy-Saving Specification Cement Crusher (WLCF1300)-AM.Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 Manufacturer-AM processing parameters on the mechanical strength of the welds. Additionally,UV Curing Lamp 365nm 50W New.

Acknowledgments

40 FT 3 Axle Heavy Duty Semi Trailer.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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