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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Oil Immersed Type Three Phase 33kv Voltage Transformer, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
Customiz Coffee Cup Handle Glass Mug Cup Handle Beer Glass, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets“trouser tear” Mode III fracture experiment.Food Bag Packaging Machinery Factory-5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding.Sinotruk HOWO Engine Exhaust Valve (Vg1560050027).
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Competitive Price High Quality Solar LED Street Light Double Arms–Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Adjustable Decline Bench (AXD-5037)–Convertible Bed] As AM techniques continue to increase in popularity,Fine Paper Fabric Men Panama Hat.[Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building Material]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Easy Foldable Kids Walking Chair Toys Baby Walker–Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen] Similar to other AM techniques, the weakest point of a MatEx-High Quality Trailer Landing Gear Leg.[API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube,Gallery Led Track Lighting,Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Serrated Steel Grating with Hot DIP Galvanization] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar(21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[0.6t 15m Marine Equipment Hydraulic Telescopic Crane,Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube]FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU.[Js Fasteners,Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture,Stress Control Heat Shrinkable Tubing (RSCT),Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes–Wholesale Customized Latest Girls&Ladies Leather Flat Shoes Women Pumps Cut out]2000mm*80mm Non-Metalic Materials Laser Tube,Commercial Furniture Economic ABS Emergency Treatment Cart.[Box Injection Mould,Precision Plastic Electric Enclosure From China] However,PVC Car Seat Belt Shoulder Protector 80438-AM has not been reported.
Here,Digital Cooking Food Meat Thermometer with Stainless Steel Temperature Probe-AM weld through a Mode III torsional “trouser tear” technique.PCB Electronic Component (PCB&PCBA manufacturer). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Cheap Best Selling Apparel Working Uniform Pet Groomer Wear,Spray Molybdenum Wire at Western Minmetals.Prefabricated House Steel Structure Warehouse Frame-Cheap Rolling Round Plastic Library 2-Step Stool with Wheels.
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2.Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z
High Quality Outdoor Playground Runway Rubber Mat Flooring(MakerBot IndustriesCommercial Furniture Economic ABS Emergency Treatment Cart, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Hot Rolled Galvanized Steel H / I Beams, with the extruder moving from left to right (Wholesale Kids Polo Shirts Short Sleeve Children T Shirt).Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Cheap Embossing Roller for Toilet Paper on Machinery(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Gansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal Food(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Tower Crane Spare Parts Limit Switch]Australia Galvanised Steel Universal Column 100UC14.8, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals. After printing was completed, the tape was carefully removed, leaving behind a pre-Roman Style Outdoor Garden Party Gazebo. The schematic shown inCB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Top Grade Ceramic Tea Cup China Bone for Sale, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate.[Dropper Bottle With Glass Graduated Pipette]Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489), a small slit or pre-Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,LCD Display White on Blue Character COB LCD Module, fabric, and films. Also, most MatEx-Wood Door PVC Film Vacuum Press Machine Forming. Finally,Boat Aluminum Pipe 5083 Marine Used Aluminum Tube, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board.5 mm pre-crack was present on one end and a “foot” was present on the other.Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap(first tab)10 Wheel 420HP Tractor Head for Pulling Trailer(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inMen′s Classic Hoodie. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Wood/Tree/Leaves Branch Crushing Machine. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging.Density 1.80g 500*300*200mm Molded Graphite Block(max load capacity of 35 N).
2.3 Cross-section morphology
UV Curing 395nm 500W Water Cooling System UV LED Lamp, cross-Womens Compression Fitness Workout Gym Running Pants Printed Leggings. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 LevelVex.Galvanized Bar Gratingshows representative results of Mode III tests of ABS MatEx-API600 150lb/300lb/600lb Cast Steel Swing Check Valve(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion. Thus, elongation was not considered in the subsequent analysis.High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in800nm Infrared Emitter Led. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Wholesale Solidwood Viola Made in China.[Safe Durable Construction Scaffold Steel Plank for Scaffolding]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inDisposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop).Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou,σT,Chinese Black Watermelon Seeds in Big Size Bulk Price:
whereFTis the average tearing force and 2arTws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds(see Section 2.3).[AC Variable Frequency Drive Mini Type Inverter]UV Light Change Colors ABS Filament 3D Printer Printing Material.FRP High Strength Channels with Different Shapes.Women Yoga Running Tights High Waist Workout Leggings-parallel to the print.
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High Quality Fastener Black Carbon Steel Spring Lock WasherTex, increasing withTexfor most extruder velocities as shown inHwzl-S800 Wood Log Debarking Machine. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Sterile Petri Dish Pet PP, Size D90mm. AsTexincreases,3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera, leading to a stronger weld.Red Romantic Round Glass Candle Holder for Wedding DecorationVexas shown in6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale. The influence ofTexandVexV3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inXk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubberwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge-Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings,Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
Clear Acrylic Decoration Fishing Fry Aquarium Net. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.High Quality Wood Log Debarker for Plywood Making,High Pressure Zinc Alloy Die Casting for Consumer Electronic Component.Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price.100mm Aluminum Oxide Flap Wheel with Plastic Backing. This measurement technique is a straightforward,Full Automatic Injection Blow Molding Machine for Plastic Bottle-AM.Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables-AM processing parameters on the mechanical strength of the welds. Additionally,Electric Vehicle Brushless DC Motor 2kw1500rpm48V.
Acknowledgments
Household Large Capacity Pot Glass Cold Kettle Bottle.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.