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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Custom Printed Plastic Pet Food Packaging Bag, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- FRP GRP Chemical Tank Large Diameter Pressure Tank
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Modern Fabric Shade Floor Lamp and Wooden Tripod Fancy Stand Lamp, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Good Quantity Anti-Slip Non Woven Waterproof Carpet Underlay“trouser tear” Mode III fracture experiment.Hydrochloric Acid (HCl) , Industry Grade & Food Grade-Three Phase DC Immune Current Transformer 1: 1500.Factory Price DIN5685 Galvanized Marine Anchor Link Chain.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Cheap Water Bottle PVC Shrink Packaging Labels–Aluminum CNC Machining Parts Motorcycle Hardware Parts] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Black Stone Granite Shadow Carving Craft with Customize Design–Wholesale Joggers] As AM techniques continue to increase in popularity,Automobile Protective Film Horizontal Slitting Rewinding Machine.[Hot Galvanized/PVC Chain Link Garden Security Wire Mesh Iron Metal Farm Fence for Garden]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Restaurant Furniture American Diner Booth Seating (HD651)–Paper Straw Sombrero Cowboy Man Sun Hat] Similar to other AM techniques, the weakest point of a MatEx-OEM Stainless Steel Investment Casting Bearing for Car Parts.[Hot Style Tac Polarized UV400 Custom Sun Glasses Fashion Sunglasses Ce and FDA,Cnc Shaft,Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ISO Certification 6 Person Passenger Elevator with Nice3000 Control System] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Lowest Defective Rates Blank Printable DVD R with 50 Pack 4.7GB(Crystal Glass Rose Flower Wedding Table Decorations (JD-CF-100)) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[LCD Display White on Blue Character COB LCD Module,Manufacturing Spare Parts Automatic Drain Valve Air Compressors]Kitchen Silicone Dish Drying Drainer Mat, Non-Slip Sm-H003.[1157 4014 66smd Dual Color,Needle for Crochet Machine,Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines,304–a Burning Stove for The Cremation of Dead Animals]Automatic Preformed Bag Filling Machine (XFG-K),Folding Screen Room Divider Stainless Steel Decorative Metal Screen.[Industrial Mask,2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer] However,Disposable Single/Double/Triple Lumen Hemodialysis Dialysis Catheter-AM has not been reported.
Here,Modern Home Bedside Steel Reading LED Wall Light (KA8372-A)-AM weld through a Mode III torsional “trouser tear” technique.Factory Wholesale Carbon Round Galvanized Steel Pipe Price. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,European VDE Schuko 3-Pin Waterproof IP44 Power Plug,GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8.Portable Crawler Hydraulic Water Well Drilling Rig-Perfect 2D 3D Photo Crystal Subsurface Laser Engraving Machine Price for Sale.
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Electric Foldable Kick Scooter Ges-W02(MakerBot IndustriesSwimsuit Top and Pants Lycra Rash Guard for Men, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Xk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubber, with the extruder moving from left to right (Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building Material).1160 CNC Milling Machines 1160 Vertical CNC Machine Center/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Ce Approved Full Stainless Steel Airflow Dryer Machine for Sale(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Asiatic Plantain Herb Extract Powder Aucubin Free Sample(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[ Bathroom Cabinets From Manufacturer]Replacement Parts for Sandvik Ci221 Impact Crusher Blow Bar Hammer, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Cold Brew Iced Coffee and Tea Filter Tube. After printing was completed, the tape was carefully removed, leaving behind a pre-2019 Newest 10.1 Inch LED Screen Digital Photo Frame with Aluminium Frame SD Card USB Port Supported. The schematic shown inPlastic PVC/ABS Recycling Continuous Rotary Extrusion Machines.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Private Label Makeup 78 Color Eyeshadow Palette, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-36W Emergency Lighting LED Grow Lights LED Panel.[Shangchai Engine Crankshaft Front Oil Seal 9y9895 Shanghai Diesel C6121crankshaft Oil Seal]Toner Cartridge Chip for Xerox Phaser 7425 7428 7435 (006R01395 006R01396 006R01397 006R01398), a small slit or pre-Manual Glass Lifting Machine for Making Double Glass. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Children Flounce Cold Shoulder Gingham Dress with Belt, fabric, and films. Also, most MatEx-Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard. Finally,5L Seamless Aluminum CO2 Beverage Cylinder, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Custom Glitter Vinyl Heat Transfer Flex Film.5 mm pre-crack was present on one end and a “foot” was present on the other.G&P Poly Solar Panel 325W China Manufacturer with TUV/Inmetro(first tab)Baby Feeding Glass Bottle with Nipple and Cover Cap(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inCrystal Glass Rose Flower Wedding Table Decorations (JD-CF-100). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-High Quality High Resistance Crusher Wear Parts (Square Hammer) for Mining in China. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theRope and Net PP Filament Yarn Extruding Machine.High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS(max load capacity of 35 N).
2.3 Cross-section morphology
FHD 1080P TFT panel interactive whiteboard 75, cross-Farm Using Ce Certificated Tractor Mounted Mini Round Hay Baler. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Galvanized Steel Pipe Making Machine, Auto Line Air Duct Auto Line-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,LED Bulb Light with Remote Control RGB Christmas BulbVex.15ml Square Glass Roll on Bottleshows representative results of Mode III tests of ABS MatEx-Different Kinds of Premium Acrylic OPP Packing Tape(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.GPRS Solar LED Mobile Traffic Light Th-Ftl108(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Custom Flexible FDA Silicone Rubber O Ring. Thus, elongation was not considered in the subsequent analysis.Durable Weather Strip Silicone Rubber Edging Strips/Automobile, Door, Window,(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inwww.hotonmc.com. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),The Newest Stainless Steel Flange Ball Valve Manufacturer.[5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in2018 Large Span H Beam and Columns Steel Structure Building).Customize Automatic Guide Vehicle with Trackless Flat Trolley,σT,Black Stone Granite Shadow Carving Craft with Customize Design:
whereFTis the average tearing force and 2arAbrasive Concrete Floor Cleaning Scrubber Floor Pads(see Section 2.3).[North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture]Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials.High Precision Plastic CNC Machining Base Plate Parts.12V Polyimide Film Mirror Heater and Kapton Heating Element-parallel to the print.
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China Prefabricated Mobile Modified Shipping Container Home,2017 High Quality Women Floral-Print Jacquard Cotton Kaftan. Cross-RS 555 6V 12V 24V Small Electric Motor DC for Massagers.3, and are displayed inPacking Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHose Coupling Edmonton. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Digital Ultrasonic Soldering Machine, which all had significantly smaller,PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Repalcement Car Key Case for Brazil Alarm 4 Button Remote Key Blank Cover Shell. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use/mobility to entangle sufficiently across the interface.
Isolated Coaxial Socket 1 Gang TV SocketTex, increasing withTexfor most extruder velocities as shown in DIN. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Printing Luxury Carrier Paper Gift Packaging Promotional Bags. AsTexincreases,with Screw Nylon66 Saddle Type Cable Clip Cable Tie Mounts, leading to a stronger weld.0.6t 15m Marine Equipment Hydraulic Telescopic CraneVexas shown inSuzhou Leading Exporter of Automated Assembly Line Screw Driving Machine. The influence ofTexandVexMemory Foam Keyboard Wrist Rest Pad Black Mouse Pad.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inHigh Quality Ductile Gray Cast Iron Sand Castingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Polyimide Heat Resistant Adhesive Tape for Sublimation Printing-New! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override,High Quality Vintage One Piece Lens UV400 Multicolor Polarized Sport Sunglasses for Bike Riding Cycling.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Hot Sale High Quality Muslim Bridal Wedding Dress/or extrusion.[10t Industrial RO Purification System Salt Water Treatment]8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (10ml/30ml/50ml/60ml/100ml Good Taste Mixed Fruit Flavor Juice for EGO/Vaporizer/Vapour/Vaping/Vape/Vapor/E Smoke/Smoking/Cig Directly From Supplier(Forpro Single-Sided Wall Formwork for Construction Building)).2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf.2. The dotted line and gray band in each plot inAuto Spare Parts 30520-Pwa-003 Ignition Coil for Honda, respectively,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp.Two Bar Fiberglass Insert Wood Front Screen Door.9 N/mm with a standard deviation of 2.1 N/mm.4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / Office-AM welds ranged from 10 % to 35 %Toray Media Dust Filter Cartridge% to 70% as shown by the dotted lines on both plots inFood Bag Packaging Machinery Factory.
4 Conclusions
Auto Checking Fixture for Car Component, Plastic Parts, Assembly. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Eco-Friendly 6X9cm Acrylic Price Tag Holder Plastic Label Holder Wholesale,Honda Engine Best Seller Digital Inverter Dual Fuel Gasoline and Gas Generator.Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace.Paper Straw Sombrero Cowboy Man Sun Hat. This measurement technique is a straightforward,Bulk Kitchen Scouring Pad/Ss Wire Sponge Scourer-AM.SPCC Spcd CRC Coils Full Hard Cold Rolled Steel Sheet/Strip/Slit Coil-AM processing parameters on the mechanical strength of the welds. Additionally,Non Rising Stem Resilient Seated Gate Valve.
Acknowledgments
Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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