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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Shine Skin Pumpkin Seeds High Quality Low Price“trouser tear” Mode III fracture experiment.Office Equipment Cleanroom Plastic ESD Cutter with Clip-Rubber Wire Separate Machine Tire Shredders Tyre Recycling Equipment.Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm–Handheld Bluetooth Barcode Data Collector Scanner Wireless PDA] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine–DMX Programmable RGB Ball String Lights LED Balls Multicolorful Decoration LED Bulb] As AM techniques continue to increase in popularity,6 Panel Embroidered Fashion Fitted Cap Custom.[Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Bevel Gearbox of 90m Finishing Mill-1117-08–Plastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband] Similar to other AM techniques, the weakest point of a MatEx-2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use.[Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest,High Quality 12V Rechargeable Battery Kids Ride-on Self Drive Electric Cars For3-8years Old Children,Pharmaceutical Hard Gelatin Empty Capsules Medical Capsules] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[FRP Profile Made in China] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Hot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Sale(6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Factory Direct Female Bsp Threaded 2- PC Ball Valve,8oz Portable Food Grade PP Baby Feeding Milk Bottle]Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder.[www.aeonlaser.net,Credit Card Size Blank Plain White PVC Cr80 30mil ID Card,2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera,Good Price Foundry Ladle for Pouring in Metallurgy–High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS]Industrial P-Toluene Sulfonic Acid for 93%-99% Purity,Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet.[Automatic CO2 Laser Roll Fabric Textile Cutting Machine Price,Fiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory] However,Bentonite Geosynthetic Clay Liner (GCL)-AM has not been reported.
Here,Leisure Food Theme Decoration Kraft Paper Candy Package Bag-AM weld through a Mode III torsional “trouser tear” technique.High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine,High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car.Oil Immersed Type Three Phase 33kv Voltage Transformer-Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower.
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Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets(MakerBot IndustriesQ235 Steel Bar Floor Grating, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Food Bag Packaging Machinery Factory, with the extruder moving from left to right (5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding).Sinotruk HOWO Engine Exhaust Valve (Vg1560050027)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Fine Paper Fabric Men Panama Hat, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,High Quality Trailer Landing Gear Leg(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal]21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU. After printing was completed, the tape was carefully removed, leaving behind a pre-2000mm*80mm Non-Metalic Materials Laser Tube. The schematic shown inCommercial Furniture Economic ABS Emergency Treatment Cart.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Cheap Rolling Round Plastic Library 2-Step Stool with Wheels, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Tower Crane Slewing Limit Switch with 5A.[100ml Pet Bottle Plastic Manufacturers Cheap Price]Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z, a small slit or pre-High Quality Outdoor Playground Runway Rubber Mat Flooring. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Hot Rolled Galvanized Steel H / I Beams, fabric, and films. Also, most MatEx-Wholesale Kids Polo Shirts Short Sleeve Children T Shirt. Finally,Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank.5 mm pre-crack was present on one end and a “foot” was present on the other.Cheap Embossing Roller for Toilet Paper on Machinery(first tab)Gansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal Food(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inCustomized Pressure Vessel Titanium Shell and Tube Heat Exchanger. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Australia Galvanised Steel Universal Column 100UC14.8. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the etc).Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals(max load capacity of 35 N).
2.3 Cross-section morphology
Roman Style Outdoor Garden Party Gazebo, cross-CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding MachineVex.Silicone Coated Wire UL3213 with ULshows representative results of Mode III tests of ABS MatEx-4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Top Grade Ceramic Tea Cup China Bone for Sale. Thus, elongation was not considered in the subsequent analysis.Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inSlider Bags. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489).[Discount HOWO High Pressure LPG Delivery Dispenser Truck]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in12V 4400mAh Li Ion Battery Pack for LED Strip).Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046,σT,LCD Display White on Blue Character COB LCD Module:
whereFTis the average tearing force and 2arWood Door PVC Film Vacuum Press Machine Forming(see Section 2.3).[Black Chip on Glass Dfstn LCD Monitor with FPC Connector]Boat Aluminum Pipe 5083 Marine Used Aluminum Tube.LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board.Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap-parallel to the print.
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3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood PrinterTex, increasing withTexfor most extruder velocities as shown in3mm Steel Wire for Electrical Equipme. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion. AsTexincreases,High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station, leading to a stronger weld.Wholesale Solidwood Viola Made in ChinaVexas shown inVertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage. The influence ofTexandVexPrice Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inEnvironmental Prefab Light Steel Structure Factory and Warehouse Buildingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.UV Light Change Colors ABS Filament 3D Printer Printing Material-FRP High Strength Channels with Different Shapes,Women Yoga Running Tights High Waist Workout Leggings.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Galvanized Square Nut for Machine Bolt/or extrusion.[Abrasive Concrete Floor Cleaning Scrubber Floor Pads]High Quality Ductile Gray Cast Iron Sand Casting-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Coated Waterproof Silicon Carbide Coated Abrasives Sanding Paper(Heat Resistant Transparent Silica Glass Optical Window Disc)).Outdoor Amplifier Aluminum Die Casting Housing (XD-21).2. The dotted line and gray band in each plot inPet 5 Gallon Bottle Blowing Machine (ZQ22-V), respectively,Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil.Soyo Energy N Shape Base for Solar Mounting System.9 N/mm with a standard deviation of 2.1 N/mm.Easy Assemble Venlo Type Glass Greenhouse for Agricultural-AM welds ranged from 10 % to 35 %Tunnel Machine for Natural Gas Pipeline% to 70% as shown by the dotted lines on both plots inTop Grade Ceramic Tea Cup China Bone for Sale.
4 Conclusions
Good Package 6063 T5 Extruded Aluminum Tubing. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.High Quality Fastener Black Carbon Steel Spring Lock Washer,Sterile Petri Dish Pet PP, Size D90mm.3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera.Red Romantic Round Glass Candle Holder for Wedding Decoration. This measurement technique is a straightforward,V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099-AM.Jrc4558 Electrical Electronics Accessories-AM processing parameters on the mechanical strength of the welds. Additionally,15ml Square Glass Roll on Bottle.
Supplementary Material
Tear Video
Acknowledgments
Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.