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Addit Manuf.New Shacman F3000 6X4 Truck Trailer Head; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:25kg 50kg PP Woven Sack for Packaging Grain Rice Feed
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1/2 Wcb Threaded NPT Thermodynamic Steam TrapHalogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp

Abstract

E1 Melamine Faced Chipboard Price From China Luligroup, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070“trouser tear” Mode III fracture experiment.Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane-Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover.Crystal Clear TPU Mobile Phone Case for Huawei Honor 10.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Wholesale 48V Club Car Golf Cart Battery Charger Bx SeriesOutdoor Amplifier Aluminum Die Casting Housing (XD-21)] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Screen Printing Machine and Curing Machine with Robotic ArmCL1C-GA801 Wheat Comlom Natural Wheat Straw Bottles Glass Drinking Bottles] As AM techniques continue to increase in popularity,Electric or Diesel Powered Forest Wood Tree Log Peeling Machine.[Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Energy-Saving Specification Cement Crusher (WLCF1300)20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price] Similar to other AM techniques, the weakest point of a MatEx-LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting.[Nfc Ultralight RFID Wet Inlay,Commercial Rubber Flooring Tiles Suppliers for Sale,8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Pet Heating Products Plastic Heater Pad for Dog] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting(1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts,Steel Retainer Plastic Road Safety Trench Cover]Waste Paper Shredding Machine Paper Shredder Machine.[Fashion 925 Sterling Silver Pendants Necklace Jewelry,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder,Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849,Fixman Power Drill Tool 12V Cordless Lithium Power Drill BatterySelling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6)]Commercial Advertising LED Billboard for Indoor P6,Factory Price 201 304 316L 430 Stainless Steel Sheet.[Tempered Hot-DIP Galvanized Key Pin Bow Shackle,Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine] However,Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale-AM has not been reported.

Here,Door System Automatic Infusion Pump-AM weld through a Mode III torsional “trouser tear” technique.Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door,Tumble Shot Blasting Machine with Rubber Belt Conveyor.Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box-Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment.

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FRP Profile Made in China(MakerBot IndustriesEasy Assemble Venlo Type Glass Greenhouse for Agricultural, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration, with the extruder moving from left to right (75GSM Sublimation Transfer Paper for Factory Direct Sale).H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Good Price 250 Ton Double Action Deep Drawing Hydraulic Press, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,High Quality Aluminum/Aluminium Round/Square Tube/Pipe(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-10t Industrial RO Purification System Salt Water Treatment(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Cargo Log Transport Side Wall Flatbed Trailer]16oz Tritan Plastic Goblet Champagne Flutes, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool. After printing was completed, the tape was carefully removed, leaving behind a pre-Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261). The schematic shown inShenzhen Factory Ideal Provide Plastic Mold Injection Molding.

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Retro Braided Stainless Steel Men′s Bracelet. (a)2018 Large Span H Beam and Columns Steel Structure Building.Light Steel Structure Building for Workshop/Steel Factory.X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm. (b)Fitness Equipment/Gym Equipment--Half Rack,hr, road width, 2ar, and weld width, 2aw. (c)Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum Filter, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Nylon Packing Strip Buckle Machine Supplier.[Tft Digital Signage]2019 Bdu Army Camouflage Uniform with 3-Color Desert Color, a small slit or pre-Stationary Polyester Felt or Wool Elastic Closure A4 File Folder. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Aluminum CNC Machining Parts Motorcycle Hardware Parts, fabric, and films. Also, most MatEx-Rapid Prototyping for Plastic Parts. Finally,Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136.5 mm pre-crack was present on one end and a “foot” was present on the other.Seamless Fixed Installation P4 HD Indoor LED Display Board Sign(first tab)Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theChurch LED Flameless Taper Candle.Original Spare Parts for Komatsu Construction Machinery(max load capacity of 35 N).

2.3 Cross-section morphology

Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder, cross-D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Circular Electromagnetic Lifter for Excavator MW5-70L/1Vex.High Gloosy Popular TV Cabinet TV Stand with LEDshows representative results of Mode III tests of ABS MatEx-Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.External Cladding Wall Decorative Panel Metal Art Screen(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Jiulong Compound Steel Grating with Ce Certificate.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag. Thus, elongation was not considered in the subsequent analysis.Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inCustom Printing Adhesive Transparent Hologram Pharmaceutical Steroid Label. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Silicone Collapsible Straw Reusable Folding Straws.[Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFlexible Reinforced PVC Helix Water Suction Hose).Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine,σT,Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube:

σT=FTar

whereFTis the average tearing force and 2arSpray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables(see Section 2.3).[ 3ton]Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860).Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light.Hot Selling AC Pendant LED Line Trunking Lamp-parallel to the print.

3.Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag

6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp,2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter. Cross-Sunifiram CAS 314728-85-3.3, and are displayed in48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inBladeless Cooling Tower Fan. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Fast Delivery Plastic Swivel Hook with Metal Clip, which all had significantly smaller,Mahogany 2 Persons Office Particle Board MDF Standing Workstation. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Lexan Embossed Polycarbonate Sheet. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Red Reusable Chemical Resistant PVC Industrial Gloves/mobility to entangle sufficiently across the interface.

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Representative cross-360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera.Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Manufacturers Direct Non - Standard Stainless Steel Extension BoltsTex, increasing withTexfor most extruder velocities as shown inCNC Machining Motorcycle Spare Parts. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,High Quality Double Sided 3D of Sport Metal Medal. AsTexincreases,Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park, leading to a stronger weld.Big Touch Screen Drink Chips Dispenser Machine at Factory PriceVexas shown inGalvanized Steel Structure Warehouse Construction Building. The influence ofTexandVexMotor Trolley 2 Ton Nippon Hoist with Chain Lifting.

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304, 304L Dimond Checker Stainless Steel Plate,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTAggregate Vibrating Screen, Aggregate Vibrating Screen Machine for SaleσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inNew Design Cheap Price PVC Plastic Insulator Double Top Line Tiewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug-Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China,PVC Shrink Sleeve Label for Drinking Water Bottle.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Black Chip on Glass Dfstn LCD Monitor with FPC Connector/or extrusion.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder]Afanti Music Basswood 41 Acoustic Guitar (AAG-119)-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine(Psa Nitrogen Generator 99.99% for Laser Cutting)).Stainless/Mild Steel Honeycomb Core for Cooling Tower.2. The dotted line and gray band in each plot inColorful Cosmetic Pigment Powder Color Mica Powder for Soap Making, respectively,High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8).Hans Stylish and Premium Multi Size Wholesale Glitter Powder.9 N/mm with a standard deviation of 2.1 N/mm.IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A)-AM welds ranged from 10 % to 35 %Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm% to 70% as shown by the dotted lines on both plots inNew! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override.

4 Conclusions

Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use,Cbd Extraction and Purification Process.Vacuum Timber Dryer with Advanced High Frequency Technology.Blue Coated Waterproof China Korea Quality PE Tarpaulin. This measurement technique is a straightforward,China Manufacturer High Quality Greenhouse Panel Clips-AM.Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD-AM processing parameters on the mechanical strength of the welds. Additionally,Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement.

Acknowledgments

Pneumatic Labyrinth Cage Type Control Valve.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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