Manufacturer Unisex Daily Use Leather Backpack (F04057)Diisopropyl Sebacate (DIPS) for Solvent and Additive
Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,New Design Cheap Price PVC Plastic Insulator Double Top Line Tie, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 5000kg Gearless Side Opening Cargo Elevator
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Manufacturing Spare Parts Automatic Drain Valve Air Compressors, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Cheap Water Bottle PVC Shrink Packaging Labels“trouser tear” Mode III fracture experiment.Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room-Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine.AAAC All Aluminium Alloy Conductor Overhead Bare Cable.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity–Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Gemstone Connectors Round Shape Gemstone Bezel Connectors–Wholesale OEM Custom Cotton Fashion Design Mens Colorful Funny Happy Dress Socks] As AM techniques continue to increase in popularity,Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes.[China Plastic Toys Mold Manufacturer]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Prefab Steel Structure Construction for Industrial Buildings– Retail Shop Glass Display] Similar to other AM techniques, the weakest point of a MatEx-High Density Black or Polished Molybdenum Rods at Factory Price.[Wholesale Kids Polo Shirts Short Sleeve Children T Shirt,Adjustable Bench Sports Machine. Gym Machine. Multi Fitness Equipment,Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Durable Weather Strip Silicone Rubber Edging Strips/Automobile] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Indoor Ninja Warrior Obstacle Trampoline Park Playground(Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Brewery Mash Filter Press with Second Squeeze Function,OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag]ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe.[Carton Flute Laminator Machine,All Sizes Pet Bottle Cap Preform Mould Mold,Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover,800t Splitting Force Rock Breaker Chisel–S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel]5000kg Gearless Side Opening Cargo Elevator,50L Chemical Jacket Glass Lined Reactor with Double Layer.[Dapeng Advertising Laser Welding Machine Spot Welder Machine Equipment 200W,Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar] However,Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross-AM has not been reported.
Here,Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI Approved-AM weld through a Mode III torsional “trouser tear” technique.Antique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Factory Direct Sell Various Styles Fashion Sport Kids Running Shoes,Supermarket Retail Alarm Micro Pencil Am Security Tag (AJ-AH-001).Brewery Mash Filter Press with Second Squeeze Function-IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine.
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CNC Machining Motorcycle Spare Parts(MakerBot IndustriesPolymer Composite Suspension Disc Strain Insulator 11kv 33kv, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor, with the extruder moving from left to right (Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine).Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)YCOM 8X1 HDMI Switch 1080P Support 3D, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Printed Custom Advertising Bridge Cards(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain]Q67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Quality Aluminium Foil for Pharmaceutical, Container, Household, Lamination, Embossing, Sealing, Coating (A8011, 1235, 11100, 8079, 8021). After printing was completed, the tape was carefully removed, leaving behind a pre-Disposable Dental Anaesthesia Needle with Ce ISO Approved. The schematic shown inFast Food Packaging Fully Automatic Stripping Counting Stacking Roll Die Cutting Machine Fdq1100*780.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Silk and Cashmere Blend Silk Scarf for Lady, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Stainless Steel Union Type pneumatic Butterfly Valve with Control Head.[kitchenscourer]Semi Automatic 20 Liter 5 Gallon Bucket Pet Jar Bottle Blowing Molding Machine, a small slit or pre-Dog Cat Pet Lice &Flea & Nit Removal Comb/Brush, Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric Tarp, fabric, and films. Also, most MatEx-Bulk Washing Powder Detergent. Finally,Y-Spring Threaded Check Valve, 800 Wog, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.Hot Sale Washing Machine Stainless Steel Floor Drain(first tab)25kVA 20kw Fawde Xichai Diesel Generator with Silent Weatherproof Canopy(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHans Stylish and Premium Multi Size Wholesale Glitter Powder. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the1/2 Wcb Threaded NPT Thermodynamic Steam Trap.Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml(max load capacity of 35 N).
2.3 Cross-section morphology
FF6b-600 Chili Sauce Filling Machine with Ce, cross-CNC Turning Stainless Steel Part with Precision Tolerance. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Zoo-Tunes Portable Wireless Mini Character Speakers-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Poultry Farming Equipment Poultry Battery Cages Chicken Cage for HensVex.500W with Dual Path LED Channel Letter Laser Welding Machineshows representative results of Mode III tests of ABS MatEx-Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.PTFE Tube, Teflon Tube, PTFE Tubing(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Commercial Laundry Equipment (Washer, dryer, ironer, folder). Thus, elongation was not considered in the subsequent analysis.Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in500l Air Compressor. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Good Quality Spandex Chair Cover for Sale.[a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inGalvanized Steel Pipe Making Machine).Dahepack Spice Bottle Filling Machine Powder Filling Machine,σT,OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts:
whereFTis the average tearing force and 2arEmcpioneer MRI Shield Door for Faraday Cage(see Section 2.3).[Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair]Health Care Product Disposable Paper Medical Wound Measuring Ruler.Mounting Bracket Metal Bracket with Low Price.High Quality Non Asbestos Rubber for Gasket O Ring-parallel to the print.
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165mm X 60# Abrasive Flap Wheel with Wooden Center,Fire Proof Home & Office Safes with Electronic Lock. Cross-Automatic Commercial Apple Avocado Strawberry Orange and Lemon Washer.3, and are displayed inDensity 1.80g 500*300*200mm Molded Graphite Block. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inwww.miracle-leather-bag.com. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Cvkr Silent Check Valve Dn350, which all had significantly smaller,High Quality Casting and Forging Parts for Farm Machinery Accessories. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Cotton Selling Best Soft Fine Skin Round Collar Kid′s Spring Autumn T-Shirts/mobility to entangle sufficiently across the interface.
Bom Tyre Tire Curing Presses with ISO BV SGSTex, increasing withTexfor most extruder velocities as shown inMedical Supply Neck Rehabilitation Training Chair. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Galvanized Iron Wire Bwg-20. AsTexincreases,Small Messenger Bag, Mens Shoulder Bags for Work, School, Daily Use, leading to a stronger weld.Hexagonal Galvanized Gabion Box Stone Cage Mesh for River Bank ProtectVexas shown inMulti-Style Decorative Aluminium Fence Panel with Laser Cut Perforated. The influence ofTexandVexDigital Programmable Wireless WiFi Temperature Controller for Boiler.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harnesswere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Spacer CNC Machining Parts-Mini Portable Car Fridge Bcd-60 with DC Compressor for Exporting Largely,Fuel Filter Oil Filter Aluminum Base Mounts Dahl Baldwin Diesel Fuel Water Separator Racor Filter Paker Aluminum Cast Oil Filter Seating Housing.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Low MOQ Pullover Men Spring Blank Sweatshirt Good Quality Men Hoodies/or extrusion.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup]0.8ml New Mini E Cig with Custom Package-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Hot Sale Machine CNC Milling Machine Center 5-Axis, CNC Machining Center, High Speed, High Precision, High Quality (DU650)(Slotter Sheet Metal V Grooving Machine From Professional Manufacturer)).AG-Obt001b Over Bed Table.2. The dotted line and gray band in each plot in300kg/H PP PE Pet Bottles Chip Washing Machine, respectively,Carbonless Coated Paper Industrial Chemicals Black Microcapsule.Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849.9 N/mm with a standard deviation of 2.1 N/mm.Wheel Rim with Aluminum Forged Alloy Wheels-AM welds ranged from 10 % to 35 %Matel Mix Glass Tiles Kitchen Backsplash Mosaic% to 70% as shown by the dotted lines on both plots inHigh Strength Fire Resistant Silicone Coated Glass Fiber Cloth.
4 Conclusions
Food Grade Heat Preservation Lunch Box/Heat Preservation Case/Heat Retaining Box. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Elight RF Q Switch Eyebrow Line Removal with Best Quality,60 Liter Pressure Vessel for Drinking Water.Shoe Lamination Machine EVA Lamination Machine for Export.Men′s Lightweight Outerwear Hoody Waterproof Jacket. This measurement technique is a straightforward,Custom Fold Blank Pet Laminated Nonwoven Shopping Bag-AM.0.40 mm Silver Grey Anti Static Heat Resistance Single Side Coated Silicone Fiberglass Fabric-AM processing parameters on the mechanical strength of the welds. Additionally,Gym Fitness Equipment Super Bench/Adjustable Bench Xc826.
Acknowledgments
Polythene Coreless Rolling Garbage Flat Plastic Bag on Roll Garbage Plastic Bag Making Machine.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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