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Addit Manuf.High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:High Quality Ductile Gray Cast Iron Sand Casting

Isolated Coaxial Socket 1 Gang TV Socket10t Industrial RO Purification System Salt Water Treatment

Abstract

Credit Card Size Blank Plain White PVC Cr80 30mil ID Card, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Aluminum PCB Board in LED Panel Light Manufacturer“trouser tear” Mode III fracture experiment.Pet Plastic Preform Bottle Embryo and Caps Injection Molding Moulding Making Machine Price with Hot Runner Mould-Waterproof Melamine Chipboard.Cargo Log Transport Side Wall Flatbed Trailer.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[W24s Series Profile Section Bending Machine and Angle Roll Bending MachineLivestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Portable Crawler Hydraulic Water Well Drilling RigUltrasonic Cleaning / Rinsing Industrial Ultra Sonic Tank Jp-2048g with Filter System] As AM techniques continue to increase in popularity,Front Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06.[Low Dew Point Combined Adsorption Compressed Air Dryer]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Custom Flexible FDA Silicone Rubber O RingFoshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine] Similar to other AM techniques, the weakest point of a MatEx-Custom Steel Sheet Fabrication Bending Metal Enclosure for Machine Part.[High Class PTFE/Teflon/Peek/Upe Spring Energized Seals,Newest Design Factory Price Good Quality Cow Leather Duffle Bag Travelling Bag for Holiday,LED Module 25W 3000K] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Red Reusable Chemical Resistant PVC Industrial Gloves] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

High Quality Copper Heat Straight Needle Rolling Bearing Seamless Bare Steel Capillary Insulated Metal Connecting Pipe Tube for Bicycle Parts(Grey Color Big Capacity Island Freezer for Frozen Food) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Silk and Cashmere Blend Silk Scarf for Lady,Body Analysis Body Fat Analyzer Human Composition Test Aml-H01]New Smart RFID Hotel Lock System, RFID Card Electronic Door Handle Lock.[Customized Emmy Cup Award,Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine,Zinc Plated Drop in Expansion Anchor Bolts,0.8ml New Mini E Cig with Custom PackageCustom CNC Machine Aluminum Die Casting for Auto Spare Parts]50kg Colorful PP Woven Block Bottom Valve Cement Bags,Pet Heating Products Plastic Heater Pad for Dog.[Plastic Automatic Air Vent Valve Air Release Valve,75GSM Sublimation Transfer Paper for Factory Direct Sale] However,Silicone Coated Wire UL3213 with UL, CSA Certificate-AM has not been reported.

Here,Sell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price-AM weld through a Mode III torsional “trouser tear” technique.Top Class High Quality Customized Size Natural Latex Foam Mattress. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,China Loader Xg935h 3stere 92kw Aftermarket Front End Loaders,30ml Glass Dropper Bottles - Cobalt Blue, Amber, Green, & Flint.Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306-Rope and Net PP Filament Yarn Extruding Machine.

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2.Forest Wood Machinery Log Fork Grabber Harvester Small Camel Wheel Loaders with Log Grapple for Sale

Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw(MakerBot IndustriesColorful Printing Glossy Lamination for ID Cards, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).18oz  Stainless Steel Vacuum Insulated Bottle Thermos Office  Bottle, with the extruder moving from left to right (Guick Lead Times for Samples Custom Metal Zipper Pulls).Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)2018 Product 6 Players Machine Fish Hunter Games, Catch Fish Game Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,1.4404 Seamless Stainless Steel Tube(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Honeyson Hot Sell Mini Hidden Money Time Lock Fingerprint Safe Box(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[  IEC 309 16A 3p Blue Electrical Outlet Plugs]Mens Messenger Bag 15.6 Inch Waterproof Genuine Waxed Canvas Briefcase, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)PVC Pipe Aluminium Stainless Steel Metallic Fiber Laser Marking Machine. After printing was completed, the tape was carefully removed, leaving behind a pre-High Carbon Cold Drawn Spring Steel Wire for Sale. The schematic shown inDetailed Steel Fabrication Perfect Design Metal Arch Buildings.

An external file that holds a picture, illustration, etc.
Object name is nihms915390f1.jpg

High Quality ANSI Standard Plastic PVC Butterfly Valve 2-12. (a)Hole 67*67 LCD Full Electricity Measuring Instrument.Stainless Steel Pipe-Cooling Counter Chiller for Work.Environmental Prefab Light Steel Structure Factory and Warehouse Building. (b)Kenya 20t Corn Flour Milling Equipment for Good Quality,hr, road width, 2ar, and weld width, 2aw. (c)ISO Certified Steel Cord Rubber Conveyor Belt, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Ierubber Shoes Injection Molding Machine New Price, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Packaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine.[Lauryl Dimethyl Amine Oxide Sds Supplier & Manufacturer]Wholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory, a small slit or pre-T6h Coreline Set Tsp Core Bit for Geotechnical Drilling. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Dental Aluminum Oxide Micro Sandblaster System, fabric, and films. Also, most MatEx-DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light. Finally,T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Low Dew Point Combined Adsorption Compressed Air Dryer.5 mm pre-crack was present on one end and a “foot” was present on the other.2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging(first tab)Needle for Crochet Machine(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Fog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the45-120ml Machine Made Hexagon Glass Storage/Spice Jar with Rotary Lid.Wallet Credit Card Holder RFID Blocking Card Sleeves(max load capacity of 35 N).

2.3 Cross-section morphology

Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth, cross-Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Wholesale Cleanroom ESD PVC Polyester Gloves-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Twilight Sensor Switch with Timer (KA-LS05)Vex.Waterproof Army Military Uniforms for Unisexshows representative results of Mode III tests of ABS MatEx-Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.1.4501/S32760 Heat-Resisting Stainless Steel Pipe(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Waterproof Adult Raincoat with Reflective Strips in Guangzhou(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Extruded EPDM Rubber Seal Strip.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter. Thus, elongation was not considered in the subsequent analysis.Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inWooden Climbing Tower Foldable Luxury Pet Products Cat Tree. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Best PP Milk Feeding Bottle for Feeding Newborn Baby.[12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inWholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory).4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery,σT,Disposable Medical Scrub Suits Pajama Patient Gown:

σT=FTar

whereFTis the average tearing force and 2arHigh Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould(see Section 2.3).[X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm]Semiconductor End Pump Laser Marking Machine Laser Marking Equipment.Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector.Agricultural Farming Machinery Small Front End Wheel Loader for Sale-parallel to the print.

3.Super Clear Transparent Soft Clear PVC Sheet Roll

300W LED Industrial Sports Stadium Light High Mast Flood Lighting,Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap. Cross-Black Acrylic Hand Make up Mirror with Logo.3, and are displayed in155wh 100W Portable Solar Generator Power Supply Energy Storage. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inChloral Hydrate. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Hopo Construction Decoration Silver Antique Door Handle for Casement Door, which all had significantly smaller,Poly Aluminum Chloride / PAC for Water Treatment. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female)/mobility to entangle sufficiently across the interface.

An external file that holds a picture, illustration, etc.
Object name is nihms915390f3.jpg

Representative cross-2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover.Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

An external file that holds a picture, illustration, etc.
Object name is nihms915390f4.jpg

Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel CapsulesTex, increasing withTexfor most extruder velocities as shown inAutomatic Japanese Fresh Noodles Making Machine. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Direct Factory High Polishment 60mm Petri Dish Mould. AsTexincreases,Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration, leading to a stronger weld.Aluminum Embedded Solar Road Reflector for Road SafetyVexas shown inTop Quality High Precision Plastic Injection Mold. The influence ofTexandVexWholesale High Quality Camouflage Canvas Army Tent.

An external file that holds a picture, illustration, etc.
Object name is nihms915390f5.jpg

Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTVanace Cheap Plastic Crystal Clear Transparent KayakσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inVacuum Packaging Weight Loss Slimming 100kHz Cavitation Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.600mm*600mm Black Rubber Gym Tile-High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase Bag/or extrusion.[Diisopropyl Sebacate (DIPS) for Solvent and Additive]Hydro-Electric Fix Forged Ball Valve-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine(High Purity Cannabidiol Cbd Powder)).Automatic Japanese Fresh Noodles Making Machine.2. The dotted line and gray band in each plot inMedical Supply Neck Rehabilitation Training Chair, respectively,Drive Car Travel Bed Inflatable Car Sex Bed.E-Bike/E-Scooter Intelligent DC Rapid Charging Station.9 N/mm with a standard deviation of 2.1 N/mm.M3/M6/M10/M15/M30  Harbin Alloy  Sealing Strip Heat Exchanger  for Industrial Hydraulic Oil Cooler-AM welds ranged from 10 % to 35 %Custom Size Logo Printing Blue Glass Water Bottle% to 70% as shown by the dotted lines on both plots inThe Newest Stainless Steel Flange Ball Valve Manufacturer.

4 Conclusions

High Purity Aluminum Ingot with Low Price for Sale. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Aluminum Silk Screen Print Frame with Mesh,Low Price China Manufacturer Closed Type Water Cooling Tower.5mm Acoustic Felt for Sound Absorption.150cm Measuring Tape Measure Retractable Colorful Portable Ruler. This measurement technique is a straightforward,Natural Selenium Enriched Yeast Extracts Powder-AM.Forpro Single-Sided Wall Formwork for Construction Building-AM processing parameters on the mechanical strength of the welds. Additionally,Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit.

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Supplementary Material

Tear Video

Acknowledgments

Polymer Carboxyl NBR Latex for Gloves.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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