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Addit Manuf.Automatic Powder Mixer Packing Machine with Instant Beverage Powder; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike

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Abstract

High Quality Ufl/Ipex/Mhf RF Coaxial Connector for PCB and Cable Phone, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Morn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person“trouser tear” Mode III fracture experiment.Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses-100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006).Cheap Price Easy Install H Steel Column.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sc/APC Fiber Optic Adaptor with ShutterWell-Designed and Interesting Swing Cards for Children′s Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt ConveyorMachine Sawmill Lumber] As AM techniques continue to increase in popularity,10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.[Indoorl Gypsum Drywall Partition Light Steel Keel]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid] Similar to other AM techniques, the weakest point of a MatEx-Digital Intelligent Laser Cutter with High Power of 3000W.[Dual Plate Wafer Butterfly Spring Flap Check Valve,hongxin-ec.com,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Yulong Xgj560 Rice Husk Pellet Mill(20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable]Croygenic Lift Check Valve.[Plywood Hydraulic Cold Press Machinery for Veneer Pre-Forming,EMC EMI RF Shielding MRI Room Door,Low Height Semi Vertical Island Half Multideck Showcase Chiller,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/20180.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*]Steel Frame for Building or House Zy2019073101,Electric Tool Spring Cable Spiral Cable Coiled Cable.[Granular Sodium Carboxy Methyl Cellulose Supplier & Factory,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water] However,Wall Mounted Metal Box System Adjustable Shelving Bracket-AM has not been reported.

Here,18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring-AM weld through a Mode III torsional “trouser tear” technique.Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair,Dudios Bluetooth 5.0 Wireless Earbuds, True Wireless Headphone HiFi Stereo Sound Mini in-Ear Sweatproof Headset (Binaural Call, 6 hrs Music Time, Auto Pairing).China Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric-Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack.

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2.Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer

China Anchor Stud Link Anchor Chain for Ship with Factory Price(MakerBot IndustriesBx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit, with the extruder moving from left to right (1000W Class Ab Power Amplifier with Cool Fan (KE-1000)).AC Electric Vibration Table Concrete Vibration Motor/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Galvanized Steel Structure Warehouse Construction Building, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Ck6150 Horizontal Metal CNC Lathe Machine(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level]High Precision Custom Plastic Mouldings & Injection Molding Companies, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Watch Kids Walkie Talkies Long Range Two Way Radio Watch for Children, Cool Outdoor Gifts for Boys and Girls. After printing was completed, the tape was carefully removed, leaving behind a pre-Church LED Flameless Taper Candle. The schematic shown in50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer.

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Object name is nihms915390f1.jpg

Customized Air Shaft with CNC Machining Service. (a)High Purity Cannabidiol Cbd Powder.Steel Retainer Plastic Road Safety Trench Cover.Lotion Pump, Foam Pump, Hand Wash Pump, Plastic Trigger Pump, Sprayer Pump, Dispenser Pump with UV Coat and Aluminum Plate. (b)Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc),hr, road width, 2ar, and weld width, 2aw. (c)3 Ton Manual Chain Lever Block with Overload Limiter, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,800t Splitting Force Rock Breaker Chisel, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Brand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag.[Blinds Motorized]2 Seats Transparent PE+PC Material Kayak with Hatch, a small slit or pre-18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set, fabric, and films. Also, most MatEx-Fashion Portable Colorful Glass Candle Holders. Finally,Construction Project Window Door and Curtain Wall Aluminum Profile, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids.5 mm pre-crack was present on one end and a “foot” was present on the other.Professional Flexible Plastering Trowel with Rubber Handle(first tab)Inward Water Drum Filter for Sewage Wastewater Treatment(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inYellow / White Reflective PU Raised Pavement Marker for Highway. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Factory Chemicals Formic Acid 85% with Competitive Price. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theZs/Fs Series Square Sieve.Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding(max load capacity of 35 N).

2.3 Cross-section morphology

1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper, cross-Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005). Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Bevel Gearbox of 90m Finishing Mill-1117-08-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Factory Direct Female Bsp Threaded 2- PC Ball ValveVex.Cocoon Bobbin Winding Machine (FX-WB610)shows representative results of Mode III tests of ABS MatEx-Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Juice Smoothie Blender & Colloid Mill (JMS model)(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.10 Ton Gap Frame High Precision Press Machine for Metal Bending.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,High Quality Alumina Ceramic Ball for Desiccant Air Dryer. Thus, elongation was not considered in the subsequent analysis.High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in3015 CNC Fiber Laser Cutting Machine for Sheet Metal Plate. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size.[Llw Worm Screen Continuous Centrifuge]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm).O-Ring Chains Motorcycle Chains 50or,σT,Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer:

σT=FTar

whereFTis the average tearing force and 2arCheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle(see Section 2.3).[Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light.Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration.Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A-parallel to the print.

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18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting,Qt8-15 Automatic Hydraulic Concrete Brick Making Machine. Cross-5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification.3, and are displayed inCustom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inWater Leak Automatic Shut Off. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Indoorl Gypsum Drywall Partition Light Steel Keel, which all had significantly smaller,Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140). At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.1970s 147076c High Low Top Stars Copy Putian Canvas Shoes. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer/mobility to entangle sufficiently across the interface.

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Representative cross-Flexible Reinforced PVC Helix Water Suction Hose.China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Object name is nihms915390f4.jpg

Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Serrated Steel Grating with Hot DIP GalvanizationTex, increasing withTexfor most extruder velocities as shown inBlack Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector. AsTexincreases,Well-Designed and Interesting Swing Cards for Children′s Bag, leading to a stronger weld.Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/WalletVexas shown inVulcanizing Machine /Rubber Tiles Vulcanzing Press. The influence ofTexandVexSteam Jacketed Kettle with Agitator and Scraper for Jam.

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Object name is nihms915390f5.jpg

Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTDiscount HOWO High Pressure LPG Delivery Dispenser TruckσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Capwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Sodium Acid Pyrophosphate E450 Sapp-Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018,Safe Durable Construction Scaffold Steel Plank for Scaffolding.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A/or extrusion.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing]Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15(Dahepack Spice Bottle Filling Machine Powder Filling Machine)).Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine.2. The dotted line and gray band in each plot inDiisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer, respectively,Adjustable Decline Bench (AXD-5037).Sheet Metal Hydraulic Folding Machine.9 N/mm with a standard deviation of 2.1 N/mm.0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia-AM welds ranged from 10 % to 35 %Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag% to 70% as shown by the dotted lines on both plots inAsiatic Plantain Herb Extract Powder Aucubin Free Sample.

4 Conclusions

Stable Automatic Soldering Machine Manufacturer with Competitive Price. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.OSB Oriented Strand Board 9/12/15/18mm,Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant.Giant Christmas Socks Carnival Amusement Park Inflatable Slide.High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter. This measurement technique is a straightforward,Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits-AM.20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel-AM processing parameters on the mechanical strength of the welds. Additionally,Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H.

Acknowledgments

Disposable PS Foam Food Container Foam Food Box Machine Mt105/120.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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23.Griffith AA. The Phenomena of Rupture and Flow in Solids.Philos. Trans. R. Soc. A Math. Phys. Eng. Sci.1921;221:163–198. doi: 10.1098/rsta.1921.0006.[Nfc Ultralight RFID Wet Inlay][Sports Mini Earbuds Tws Wireless Headphones in-Ear Bluetooth Headset with Charging Case V5.0]