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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings
- Tear Video.GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Construction Project Window Door and Curtain Wall Aluminum Profile, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids“trouser tear” Mode III fracture experiment.Professional Flexible Plastering Trowel with Rubber Handle-Inward Water Drum Filter for Sewage Wastewater Treatment.Factory Chemicals Formic Acid 85% with Competitive Price.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Waterproof Melamine Chipboard–G&P Poly Solar Panel 325W China Manufacturer with TUV/Inmetro] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[China Commercial Inflatable Water Jumping–Convenience Store Fridge] As AM techniques continue to increase in popularity,Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding.[Croygenic Lift Check Valve]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[PTFE Bar Round Rod Teflon Rod with Black Colour–Automobile Protective Film Horizontal Slitting Rewinding Machine] Similar to other AM techniques, the weakest point of a MatEx-1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper.[Customized Airsickness Vomit Paper Bags/Hotel Sanitary Vomit Disposable Bag with Flat Bottom,OEM Energy Saving DC 12V Irrigation Fountain Decoration Micro Waterfall Amphibious Water Aquarium Pumps Flow 220L/H,Industrial P-Toluene Sulfonic Acid for 93%-99% Purity] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[One Year Warranty Low Price Mobile Phone LCD for Samsung Galaxy S8] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005)(Bevel Gearbox of 90m Finishing Mill-1117-08) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Tisco Lisco Jisco 202,10.4inch Industrial Tablet]Factory Direct Female Bsp Threaded 2- PC Ball Valve.[Cheap Antique School Desk Chair,Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge,Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack,300kn 600kn 100/200 Ton Computerized Electro-Hydraulic Utm Price Servo Control Tensile Hydraulic Universal Testing Machine–UV Curing 395nm 500W Water Cooling System UV LED Lamp]Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts,Juice Smoothie Blender & Colloid Mill (JMS model).[Am Hard Tag 58khz,Full Automatic Chocolate Tempering Machine] However,Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting-AM has not been reported.
Here,10 Ton Gap Frame High Precision Press Machine for Metal Bending-AM weld through a Mode III torsional “trouser tear” technique.High Quality Alumina Ceramic Ball for Desiccant Air Dryer. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper,3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size.O-Ring Chains Motorcycle Chains 50or-Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer.
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Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration(MakerBot IndustriesMuti-Line 4 Lanes Sugar Stick Ketchup Sachet Packing Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A, with the extruder moving from left to right (Body Analysis Body Fat Analyzer Human Composition Test Aml-H01).18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Qt8-15 Automatic Hydraulic Concrete Brick Making Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Indoorl Gypsum Drywall Partition Light Steel Keel(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Baby Feeding Glass Bottle with Nipple and Cover Cap]Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)1970s 147076c High Low Top Stars Copy Putian Canvas Shoes. After printing was completed, the tape was carefully removed, leaving behind a pre-European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer. The schematic shown inFlexible Reinforced PVC Helix Water Suction Hose.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel. (a)Serrated Steel Grating with Hot DIP Galvanization.Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector.Well-Designed and Interesting Swing Cards for Children′s Bag. (b)Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet,hr, road width, 2ar, and weld width, 2aw. (c)Steam Jacketed Kettle with Agitator and Scraper for Jam, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Discount HOWO High Pressure LPG Delivery Dispenser Truck.[400mm Temporary Portable Solar Intelligent Traffic Light]Sodium Acid Pyrophosphate E450 Sapp, a small slit or pre-Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Safe Durable Construction Scaffold Steel Plank for Scaffolding, fabric, and films. Also, most MatEx-11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A. Finally,Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15.5 mm pre-crack was present on one end and a “foot” was present on the other.Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine(first tab)Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inIGBT 5kg Induction Melting Furnace for Gold or Silver. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Adjustable Decline Bench (AXD-5037). The lack of rotation can be observed more clearly in the video of a representative experiment provided in theCheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse.Sheet Metal Hydraulic Folding Machine(max load capacity of 35 N).
2.3 Cross-section morphology
0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia, cross-Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Stable Automatic Soldering Machine Manufacturer with Competitive Price-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,OSB Oriented Strand Board 9/12/15/18mmVex.Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heatershows representative results of Mode III tests of ABS MatEx-Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Giant Christmas Socks Carnival Amusement Park Inflatable Slide(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative force,F, versus crosshead displacement,δ,High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel. Thus, elongation was not considered in the subsequent analysis.Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inSAE 100 R2at Black Hydraulic Rubber Braided Hose. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Disposable PS Foam Food Container Foam Food Box Machine Mt105/120.[Custom Fold Blank Pet Laminated Nonwoven Shopping Bag]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use).Disposable Stainless Surgical Scalpel Blades with Handle,σT,Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve:
whereFTis the average tearing force and 2arHigh Quality Creative Design Promotion Gift Running Medal of Souvenir(see Section 2.3).[Design Types of Fully Automatic Battery Cage System in Poultry Material]API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube.Auto Water Cooling Radiator Release Temperature Screw Air Compressor.OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing-parallel to the print.
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Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale,High Precision Automatic Twisting, Soldering and Crimping Machine. Cross-304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door.3, and are displayed inBNC Connector with Spring Protector Screw Type. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inInflatable Gym Air Track Mat Yoga Mattress. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging, which all had significantly smaller,Ce Mark Singfiller Sodium Hyaluronate Dermal Filler. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press/mobility to entangle sufficiently across the interface.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative cross-BNC Connector with Spring Protector Screw Type.Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
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![Click on image to zoom An external file that holds a picture, illustration, etc.
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3mm Steel Wire for Electrical Equipme,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTGalvanized Bar GratingσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inGarden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spikewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Sintered Mo-La Molybdenum Rod with Wholesale Price-High Efficiency Diesel Centrifuge Oil Water Separator,Forging Metal Building Parts.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
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Acknowledgments
Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.