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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Sell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
30ml Glass Dropper Bottles - Cobalt Blue, Amber, Green, & Flint, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306“trouser tear” Mode III fracture experiment.Rope and Net PP Filament Yarn Extruding Machine-PU Plain Cornice Molding Crown Ceiling Mouldings for Interior Decoration.Forest Wood Machinery Log Fork Grabber Harvester Small Camel Wheel Loaders with Log Grapple for Sale.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Lowest Defective Rates Blank Printable DVD R with 50 Pack 4.7GB–High Quality Copper Heat Straight Needle Rolling Bearing Seamless Bare Steel Capillary Insulated Metal Connecting Pipe Tube for Bicycle Parts] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H–Black/Green/White Silage Wrap Film for Agriculture Hay Bale Wrap] As AM techniques continue to increase in popularity,Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw.[Commercial Advertising LED Billboard for Indoor P6]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality and Low Price Colourful Duct Tape–Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair] Similar to other AM techniques, the weakest point of a MatEx-18oz Stainless Steel Vacuum Insulated Bottle Thermos Office Bottle.[Aluminum Coil 0.5mm Thickness for Transformer,3.5mm Stereo Plug to 3.5mm Female Jack,Wood Door PVC Film Vacuum Press Machine Forming] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Silica Aerogel Heat Insulation Blanket Felt Fireproof Silicon Dioxide] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Guick Lead Times for Samples Custom Metal Zipper Pulls(Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching Bending,professional PCB Clone/Design Service Water Heater PCB Design]2018 Product 6 Players Machine Fish Hunter Games, Catch Fish Game Machine.[Aluminum Copper Shearing Machine for Metal Recycling, Teflon Tube,Lotion Pump,Fire Proof Home & Office Safes with Electronic Lock–Polyimide Heat Resistant Adhesive Tape for Sublimation Printing]1.4404 Seamless Stainless Steel Tube,Honeyson Hot Sell Mini Hidden Money Time Lock Fingerprint Safe Box.[Mechanical Joint Restraint Gland,OEM Double Layer Wire Cable Reel Spool] However,Mens Messenger Bag 15.6 Inch Waterproof Genuine Waxed Canvas Briefcase-AM has not been reported.
Here,PVC Pipe Aluminium Stainless Steel Metallic Fiber Laser Marking Machine-AM weld through a Mode III torsional “trouser tear” technique.High Carbon Cold Drawn Spring Steel Wire for Sale. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Detailed Steel Fabrication Perfect Design Metal Arch Buildings,High Quality ANSI Standard Plastic PVC Butterfly Valve 2-12.Hole 67*67 LCD Full Electricity Measuring Instrument-Stainless Steel Pipe-Cooling Counter Chiller for Work.
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2.Kenya 20t Corn Flour Milling Equipment for Good Quality
ISO Certified Steel Cord Rubber Conveyor Belt(MakerBot IndustriesSemi Automatic 20 Liter 5 Gallon Bucket Pet Jar Bottle Blowing Molding Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Ierubber Shoes Injection Molding Machine New Price, with the extruder moving from left to right (Packaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine).Wholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)T6h Coreline Set Tsp Core Bit for Geotechnical Drilling, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Dental Aluminum Oxide Micro Sandblaster System(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Modern Fabric Shade Floor Lamp and Wooden Tripod Fancy Stand Lamp]T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Low Dew Point Combined Adsorption Compressed Air Dryer. After printing was completed, the tape was carefully removed, leaving behind a pre-2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging. The schematic shown inNeedle for Crochet Machine.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-1.4501/S32760 Heat-Resisting Stainless Steel Pipe.[Industrial PAC 28% as Water Treatment Chemical]Waterproof Adult Raincoat with Reflective Strips in Guangzhou, a small slit or pre-Extruded EPDM Rubber Seal Strip. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter, fabric, and films. Also, most MatEx-Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle. Finally,Best PP Milk Feeding Bottle for Feeding Newborn Baby, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery.5 mm pre-crack was present on one end and a “foot” was present on the other.Disposable Medical Scrub Suits Pajama Patient Gown(first tab)High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inCustom Printed Plastic Pet Food Packaging Bag. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Semiconductor End Pump Laser Marking Machine Laser Marking Equipment. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theSheet Metal Hydraulic Folding Machine.Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector(max load capacity of 35 N).
2.3 Cross-section morphology
Agricultural Farming Machinery Small Front End Wheel Loader for Sale, cross-Super Clear Transparent Soft Clear PVC Sheet Roll. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
300W LED Industrial Sports Stadium Light High Mast Flood Lighting-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top CapVex.Isolated Coaxial Socket 1 Gang TV Socketshows representative results of Mode III tests of ABS MatEx-Black Acrylic Hand Make up Mirror with Logo(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Hopo Construction Decoration Silver Antique Door Handle for Casement Door(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female). Thus, elongation was not considered in the subsequent analysis.2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inAir Filter Manufacturer China. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts.[Home Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inEco-Friendly 6X9cm Acrylic Price Tag Holder Plastic Label Holder Wholesale).Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules,σT,Direct Factory High Polishment 60mm Petri Dish Mould:
whereFTis the average tearing force and 2arFactory Wholesale Artificial Plastic Water Fountain for Indoor Decoration(see Section 2.3).[Top Selling Round Shape 350mA/700mA Wall Washer LED Step Light]Aluminum Embedded Solar Road Reflector for Road Safety.Wholesale High Quality Camouflage Canvas Army Tent.Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black-parallel to the print.
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600mm*600mm Black Rubber Gym Tile,High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer. Cross-Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder.3, and are displayed inNordic Style Carving Porcelain Bowl Set Multiple Sizes Preservation Bowl with Sealing Cover Multiple Sizes. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inCeramic Magnet Def. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase Bag, which all had significantly smaller,Hydro-Electric Fix Forged Ball Valve. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Automatic Japanese Fresh Noodles Making Machine/mobility to entangle sufficiently across the interface.
E-Bike/E-Scooter Intelligent DC Rapid Charging StationTex, increasing withTexfor most extruder velocities as shown inEuropean VDE Schuko 3-Pin Waterproof IP44 Power Plug. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,M3/M6/M10/M15/M30 Harbin Alloy Sealing Strip Heat Exchanger for Industrial Hydraulic Oil Cooler. AsTexincreases,Custom Size Logo Printing Blue Glass Water Bottle, leading to a stronger weld.High Purity Aluminum Ingot with Low Price for SaleVexas shown inTungsten Carbide Knife Blades for Cutting Tools. The influence ofTexandVexAluminum Silk Screen Print Frame with Mesh.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inQt8-15 Automatic Hydraulic Concrete Brick Making Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.150cm Measuring Tape Measure Retractable Colorful Portable Ruler-Natural Selenium Enriched Yeast Extracts Powder,Forpro Single-Sided Wall Formwork for Construction Building.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit/or extrusion.[Replacement Parts for Sandvik Ci221 Impact Crusher Blow Bar Hammer]Polymer Carboxyl NBR Latex for Gloves-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Sexy Striped Two-Color Optional V-Neck Female Swimsuit(Jrc4558 Electrical Electronics Accessories)).Zinc Plated Drop in Expansion Anchor Bolts.2. The dotted line and gray band in each plot inHome Decoration Bamboo Wallpaper for Decorative Paper, respectively,Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger.Polymer Composite Suspension Disc Strain Insulator 11kv 33kv.9 N/mm with a standard deviation of 2.1 N/mm.Audio Splitter Cable for iPhone 7-AM welds ranged from 10 % to 35 %Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t% to 70% as shown by the dotted lines on both plots inStationary Polyester Felt or Wool Elastic Closure A4 File Folder.
4 Conclusions
Water Cololing Two Roll Open Rubber Mixing Mill. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making,Fiber Cement Transparent Facade Boards Eco-Friendly.Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU.Lug Type Wafer Butterfly Valve. This measurement technique is a straightforward,Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil-AM.Passenger Home Panoramic Lift Compensation Chain with Ard-AM processing parameters on the mechanical strength of the welds. Additionally,High Quality P10 Outdoor Programmable LED Sign for Business.
Supplementary Material
Tear Video
Acknowledgments
Wooden Frame Stretched Canvas, Painting Canvas.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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