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Abstract

Q235 Steel Bar Floor Grating, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Sulphuric Acid Split Type Magnetic Flow Meter“trouser tear” Mode III fracture experiment.Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House-6mm Flexible Fireproof HPL Sheet for Facade Wall Panel.Corn Puffs Snack Extruder Food Machine From Sinopuff Machinery.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[ Anodized 92510-2Leisure Food Theme Decoration Kraft Paper Candy Package Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body BuildingFRP Chemical Oil Fuel Storage Tank Pressure Tank] As AM techniques continue to increase in popularity,Cimc 6cbm Offshore Container.[Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Wholesale Fashion Child School Bag Double Shoulder BackpacksIP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A)] Similar to other AM techniques, the weakest point of a MatEx-Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic.[Ambulatory Ce Certificated Medical Electronic Infusion Pump,Sofiderm Hyaluronic Acid Injectable Dermal Filler for Breast Enhancer Derm Plus 20ml,1160 CNC Milling Machines 1160 Vertical CNC Machine Center] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Good Price Thermoplastic Hot Melt Road Marking Paint Line Equipment(Medical Surgical Nonwoven Sterile Face Mask) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[OEM Production Plastic Injection Products Rubber Wheel Overmolding,Private Label Makeup 78 Color Eyeshadow Palette]Greenhouse Plastic Covering 150 Micron 200 Micron LLDPE Agricultural Plastic Po Film.[Low Cast Steel Structure Workshop,Synthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet,Sat703b Cavo Antenna Coassiale Satellite,Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock DrillSingle Color Lanyard Ribbons Automatic Screen Printing Machine]Unstructured Custom Low Profile Promotion Blank Washed Baseball Plain Cap,Synthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet.[China China Lab Twin Screw Extruder Factory,Motor Trolley 2 Ton Nippon Hoist with Chain Lifting] However,500W with Dual Path LED Channel Letter Laser Welding Machine-AM has not been reported.

Here,IGBT 5kg Induction Melting Furnace for Gold or Silver-AM weld through a Mode III torsional “trouser tear” technique.Aluminium Blind Rivets. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Sat703b Cavo Antenna Coassiale Satellite,China Supplier Outdoor Car Paint Spray Booth with Centrifulgal Fan.Disposable Strong Stretchable Anti-Bacteria Powder Free Latex Surgical Examination Gloves (LG100)-Unique Style Hotel Use Wedding Used Square Dinner Plate.

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2.OEM Production Plastic Injection Products Rubber Wheel Overmolding

Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steel(MakerBot IndustriesBoat Aluminum Pipe 5083 Marine Used Aluminum Tube, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).New Shacman F3000 6X4 Truck Trailer Head, with the extruder moving from left to right (Bulk OEM Colors Oversized Custom Logo Street Style Hoodie).Vulcanizing Machine /Rubber Tiles Vulcanzing Press/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening Bag, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,E1 Melamine Faced Chipboard Price From China Luligroup(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding]Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover. After printing was completed, the tape was carefully removed, leaving behind a pre-Crystal Clear TPU Mobile Phone Case for Huawei Honor 10. The schematic shown inElectric or Diesel Powered Forest Wood Tree Log Peeling Machine.

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LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting. (a)Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting.1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid.Waste Paper Shredding Machine Paper Shredder Machine. (b)Commercial Advertising LED Billboard for Indoor P6,hr, road width, 2ar, and weld width, 2aw. (c)Factory Price 201 304 316L 430 Stainless Steel Sheet, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Door System Automatic Infusion Pump.[High Qulaity Torx Pan Head Anti Theft Self Tapping Screw]Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts, a small slit or pre-Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Tumble Shot Blasting Machine with Rubber Belt Conveyor, fabric, and films. Also, most MatEx-Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box. Finally,Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity.5 mm pre-crack was present on one end and a “foot” was present on the other.2019 Hot Sale 125cc ATV with Ce Quad Bikes(first tab)FRP Profile Made in China(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFishing PE Kayak with Paddle for Sale. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theComputerized Industrial Multi Needle Chain Stitch Mattress Making Machine.75GSM Sublimation Transfer Paper for Factory Direct Sale(max load capacity of 35 N).

2.3 Cross-section morphology

H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera, cross-Good Price 250 Ton Double Action Deep Drawing Hydraulic Press. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

High Quality Aluminum/Aluminium Round/Square Tube/Pipe-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,10t Industrial RO Purification System Salt Water TreatmentVex.18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ringshows representative results of Mode III tests of ABS MatEx-16oz Tritan Plastic Goblet Champagne Flutes(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Shenzhen Factory Ideal Provide Plastic Mold Injection Molding.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Retro Braided Stainless Steel Men′s Bracelet. Thus, elongation was not considered in the subsequent analysis.2018 Large Span H Beam and Columns Steel Structure Building(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inTree Root Chipping Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Light Steel Structure Building for Workshop/Steel Factory.[Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inWall Mounted Metal Box System Adjustable Shelving Bracket).X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm,σT,Fitness Equipment/Gym Equipment--Half Rack:

σT=FTar

whereFTis the average tearing force and 2arRotary Precision Metal Tailings Disc-Type Ceramic Vacuum Filter(see Section 2.3).[Cable Protection Conduit]9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts.Nylon Packing Strip Buckle Machine Supplier.2019 Bdu Army Camouflage Uniform with 3-Color Desert Color-parallel to the print.

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Aluminum CNC Machining Parts Motorcycle Hardware Parts,Rapid Prototyping for Plastic Parts. Cross-Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner.3, and are displayed inGraphic 128X128 Dots Cog LCD. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inPre Painted Galvalume Steel Coil (PPGL. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136, which all had significantly smaller,Seamless Fixed Installation P4 HD Indoor LED Display Board Sign. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag/mobility to entangle sufficiently across the interface.

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Representative cross-Original Spare Parts for Komatsu Construction Machinery.Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TVTex, increasing withTexfor most extruder velocities as shown inRacing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine. AsTexincreases,Circular Electromagnetic Lifter for Excavator MW5-70L/1, leading to a stronger weld.Seamless Stainless Pipe Tube Steel Aluminum Coil TubingVexas shown inIndustrial Motorized Railway Wagon Electric Transport Vehicle. The influence ofTexandVexExternal Cladding Wall Decorative Panel Metal Art Screen.

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Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTJiulong Compound Steel Grating with Ce CertificateσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inExport The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skatewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag-Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill,Silicone Collapsible Straw Reusable Folding Straws.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine/or extrusion.[Standing Wooden Sandpit and Sandbox for Small Children]Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Spray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables(Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat Hook)).Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860).2. The dotted line and gray band in each plot inCe, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light, respectively,Hot Selling AC Pendant LED Line Trunking Lamp.Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag.9 N/mm with a standard deviation of 2.1 N/mm.6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp-AM welds ranged from 10 % to 35 %2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter% to 70% as shown by the dotted lines on both plots in#4 Invisible Lace Tape Zipper C/E.

4 Conclusions

Sunifiram CAS 314728-85-3. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Fast Delivery Plastic Swivel Hook with Metal Clip,Mahogany 2 Persons Office Particle Board MDF Standing Workstation.Lexan Embossed Polycarbonate Sheet.Red Reusable Chemical Resistant PVC Industrial Gloves. This measurement technique is a straightforward,360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera-AM.Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets-AM processing parameters on the mechanical strength of the welds. Additionally,Manufacturers Direct Non - Standard Stainless Steel Extension Bolts.

Acknowledgments

High Quality Double Sided 3D of Sport Metal Medal.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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