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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Ss 316 Banding Cable Tie Band, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Precision Metal Die Casting/High Precision Stainless Steel Castings
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006)“trouser tear” Mode III fracture experiment.Cheap Price Easy Install H Steel Column-10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.Digital Intelligent Laser Cutter with High Power of 3000W.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[W24s Series Profile Section Bending Machine and Angle Roll Bending Machine–Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Portable Crawler Hydraulic Water Well Drilling Rig–Combined Sticky Memo Pad] As AM techniques continue to increase in popularity,Yulong Xgj560 Rice Husk Pellet Mill.[Low Dew Point Combined Adsorption Compressed Air Dryer]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Custom Flexible FDA Silicone Rubber O Ring–Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine] Similar to other AM techniques, the weakest point of a MatEx-20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price.[High Class PTFE/Teflon/Peek/Upe Spring Energized Seals,3D Electric up and Down Office Massage Chair Full-Body,LED Module 25W 3000K] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Red Reusable Chemical Resistant PVC Industrial Gloves] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Croygenic Lift Check Valve(Steel Frame for Building or House Zy2019073101) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Silk and Cashmere Blend Silk Scarf for Lady,Body Analysis Body Fat Analyzer Human Composition Test Aml-H01]Electric Tool Spring Cable Spiral Cable Coiled Cable.[Solar Inverter Without Battery,Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine,Zinc Plated Drop in Expansion Anchor Bolts,0.8ml New Mini E Cig with Custom Package–Custom CNC Machine Aluminum Die Casting for Auto Spare Parts]Wall Mounted Metal Box System Adjustable Shelving Bracket,18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring.[Galvanized Wood Screws,75GSM Sublimation Transfer Paper for Factory Direct Sale] However,Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings-AM has not been reported.
Here,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair-AM weld through a Mode III torsional “trouser tear” technique.Dudios Bluetooth 5.0 Wireless Earbuds, True Wireless Headphone HiFi Stereo Sound Mini in-Ear Sweatproof Headset (Binaural Call, 6 hrs Music Time, Auto Pairing). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,China Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric,Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack.1mx1mx15mm Rubber Tiles Shock Pad for Gym Floor-Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer.
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1000W Class Ab Power Amplifier with Cool Fan (KE-1000)(MakerBot IndustriesColorful Printing Glossy Lamination for ID Cards, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).AC Electric Vibration Table Concrete Vibration Motor, with the extruder moving from left to right (Galvanized Steel Structure Warehouse Construction Building).Ck6150 Horizontal Metal CNC Lathe Machine/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,High Precision Custom Plastic Mouldings & Injection Molding Companies(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Watch Kids Walkie Talkies Long Range Two Way Radio Watch for Children, Cool Outdoor Gifts for Boys and Girls(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[ IEC 309 16A 3p Blue Electrical Outlet Plugs]Church LED Flameless Taper Candle, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer. After printing was completed, the tape was carefully removed, leaving behind a pre-Customized Air Shaft with CNC Machining Service. The schematic shown inHigh Purity Cannabidiol Cbd Powder.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,2 Seats Transparent PE+PC Material Kayak with Hatch, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street.[Breezair Air Cooler]Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set, a small slit or pre-Fashion Portable Colorful Glass Candle Holders. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Construction Project Window Door and Curtain Wall Aluminum Profile, fabric, and films. Also, most MatEx-Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids. Finally,Professional Flexible Plastering Trowel with Rubber Handle, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Inward Water Drum Filter for Sewage Wastewater Treatment.5 mm pre-crack was present on one end and a “foot” was present on the other.Factory Chemicals Formic Acid 85% with Competitive Price(first tab)Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the45-120ml Machine Made Hexagon Glass Storage/Spice Jar with Rotary Lid.Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005)(max load capacity of 35 N).
2.3 Cross-section morphology
Bevel Gearbox of 90m Finishing Mill-1117-08, cross-Factory Direct Female Bsp Threaded 2- PC Ball Valve. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Juice Smoothie Blender & Colloid Mill (JMS model)Vex.Waterproof Army Military Uniforms for Unisexshows representative results of Mode III tests of ABS MatEx-Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.10 Ton Gap Frame High Precision Press Machine for Metal Bending(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size. Thus, elongation was not considered in the subsequent analysis.O-Ring Chains Motorcycle Chains 50or(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inchinajssl.com. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer.[12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inWholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory).Cheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle,σT,Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light:
whereFTis the average tearing force and 2arStone-Alike Aluminum Honeycomb Composite Panel for Home Decoration(see Section 2.3).[X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm]Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A.Body Analysis Body Fat Analyzer Human Composition Test Aml-H01.18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting-parallel to the print.
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5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification,Indoorl Gypsum Drywall Partition Light Steel Keel. Cross-Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140).3, and are displayed in155wh 100W Portable Solar Generator Power Supply Energy Storage. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inLarge Casting Parts Slag Ladle. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,1970s 147076c High Low Top Stars Copy Putian Canvas Shoes, which all had significantly smaller,European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Flexible Reinforced PVC Helix Water Suction Hose. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel/mobility to entangle sufficiently across the interface.
Well-Designed and Interesting Swing Cards for Children′s BagTex, increasing withTexfor most extruder velocities as shown inAutomatic Japanese Fresh Noodles Making Machine. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet. AsTexincreases,Steam Jacketed Kettle with Agitator and Scraper for Jam, leading to a stronger weld.Ocrown Color Change Powder Phosphorescent Pigment Glow Dark PowderVexas shown inTop Quality High Precision Plastic Injection Mold. The influence ofTexandVexDiscount HOWO High Pressure LPG Delivery Dispenser Truck.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inVacuum Packaging Weight Loss Slimming 100kHz Cavitation Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Safe Durable Construction Scaffold Steel Plank for Scaffolding-11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A,Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15/or extrusion.[Diisopropyl Sebacate (DIPS) for Solvent and Additive]Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer(High Purity Cannabidiol Cbd Powder)).Adjustable Decline Bench (AXD-5037).2. The dotted line and gray band in each plot inSheet Metal Hydraulic Folding Machine, respectively,0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia.Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag.9 N/mm with a standard deviation of 2.1 N/mm.Stable Automatic Soldering Machine Manufacturer with Competitive Price-AM welds ranged from 10 % to 35 %OSB Oriented Strand Board 9/12/15/18mm% to 70% as shown by the dotted lines on both plots inThe Newest Stainless Steel Flange Ball Valve Manufacturer.
4 Conclusions
Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Giant Christmas Socks Carnival Amusement Park Inflatable Slide,High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter.Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits.20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel. This measurement technique is a straightforward,Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H-AM.Disposable PS Foam Food Container Foam Food Box Machine Mt105/120-AM processing parameters on the mechanical strength of the welds. Additionally,Disposable Stainless Surgical Scalpel Blades with Handle.
Acknowledgments
Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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