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Addit Manuf.Roman Style Outdoor Garden Party Gazebo; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:High Quality Ductile Gray Cast Iron Sand Casting
PMCID:PMC5726274
NIHMSID:NIHMS915390

High Adhiesve Cloth Duct Tape for Leak Repairing10t Industrial RO Purification System Salt Water Treatment

Abstract

4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control“trouser tear” Mode III fracture experiment.12V Linear Actuator for Massage Sofa and Table and TV Lift-Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather.Top Grade Ceramic Tea Cup China Bone for Sale.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[W24s Series Profile Section Bending Machine and Angle Roll Bending MachineLivestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Portable Crawler Hydraulic Water Well Drilling RigFTTH Fiber Optic Outdoor Cable GYXTW Central Loose Tube Armored Cable with Fast Connector] As AM techniques continue to increase in popularity,Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate.[Low Dew Point Combined Adsorption Compressed Air Dryer]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Custom Flexible FDA Silicone Rubber O RingFoshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine] Similar to other AM techniques, the weakest point of a MatEx-Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489).[High Class PTFE/Teflon/Peek/Upe Spring Energized Seals,EPDM 8X15mm Twin Welding Hose for American Market,LED Module 25W 3000K] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Red Reusable Chemical Resistant PVC Industrial Gloves] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046(LCD Display White on Blue Character COB LCD Module) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Silk and Cashmere Blend Silk Scarf for Lady,Body Analysis Body Fat Analyzer Human Composition Test Aml-H01]Wood Door PVC Film Vacuum Press Machine Forming.[Manual Hand Band Clamp (C312),Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine,Zinc Plated Drop in Expansion Anchor Bolts,0.8ml New Mini E Cig with Custom PackageCustom CNC Machine Aluminum Die Casting for Auto Spare Parts]Boat Aluminum Pipe 5083 Marine Used Aluminum Tube,LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board.[5mm Thick Stainless Steel Sheet 321,75GSM Sublimation Transfer Paper for Factory Direct Sale] However,Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap-AM has not been reported.

Here,10 Wheel 420HP Tractor Head for Pulling Trailer-AM weld through a Mode III torsional “trouser tear” technique.Wood/Tree/Leaves Branch Crushing Machine. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Density 1.80g 500*300*200mm Molded Graphite Block,UV Curing 395nm 500W Water Cooling System UV LED Lamp.Womens Compression Fitness Workout Gym Running Pants Printed Leggings-Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700).

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2.API600 150lb/300lb/600lb Cast Steel Swing Check Valve

Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap(MakerBot IndustriesColorful Printing Glossy Lamination for ID Cards, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Sewage Water Insertion Type Electromagnetic Flow Meter, with the extruder moving from left to right (3D Patent-cooling system Combo Carbon Fiber  ABS PLA Wood Printer).2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Wholesale Solidwood Viola Made in China(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[  IEC 309 16A 3p Blue Electrical Outlet Plugs]Chinese Black Watermelon Seeds in Big Size Bulk Price, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Tws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds. After printing was completed, the tape was carefully removed, leaving behind a pre-UV Light Change Colors ABS Filament 3D Printer Printing Material. The schematic shown inFRP High Strength Channels with Different Shapes.

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Object name is nihms915390f1.jpg

Women Yoga Running Tights High Waist Workout Leggings. (a)Galvanized Square Nut for Machine Bolt.High Quality Ductile Gray Cast Iron Sand Casting.Coated Waterproof Silicon Carbide Coated Abrasives Sanding Paper. (b)Outdoor Amplifier Aluminum Die Casting Housing (XD-21),hr, road width, 2ar, and weld width, 2aw. (c)Pet 5 Gallon Bottle Blowing Machine (ZQ22-V), driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Soyo Energy N Shape Base for Solar Mounting System.[Fully Automatic L Type Hot (heat) Film Shrinkable Shrinking (Shrink) Sealer Sealing and Film Packing/Packaging/Wrapping/Wrap/Wrapper/Packer/ Package Machine]Easy Assemble Venlo Type Glass Greenhouse for Agricultural, a small slit or pre-Tunnel Machine for Natural Gas Pipeline. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Good Package 6063 T5 Extruded Aluminum Tubing, fabric, and films. Also, most MatEx-High Quality Fastener Black Carbon Steel Spring Lock Washer. Finally,Sterile Petri Dish Pet PP, Size D90mm, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera.5 mm pre-crack was present on one end and a “foot” was present on the other.Red Romantic Round Glass Candle Holder for Wedding Decoration(first tab)V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Jrc4558 Electrical Electronics Accessories. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the45-120ml Machine Made Hexagon Glass Storage/Spice Jar with Rotary Lid.15ml Square Glass Roll on Bottle(max load capacity of 35 N).

2.3 Cross-section morphology

Dry Herb Vaporizer Wholesaleevod  4  in  1  Kits Rechargeable Battery Cbd Vaporizer Cartridge, cross-Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Slotter Sheet Metal V Grooving Machine From Professional ManufacturerVex.Waterproof Army Military Uniforms for Unisexshows representative results of Mode III tests of ABS MatEx-Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Southeast Asia Healthy Soft Integrated Latex Foam Mattress.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Best Price Printing PVC Ceiling Panels PVC Wall Panels. Thus, elongation was not considered in the subsequent analysis.Slip Resistant Corrugated Protection Entrance Rubber Floor Mat(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in200 Uhp High Power Graphite Electrodes Sales. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China.[12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inWholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory).Cosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle,σT,Clear Acrylic Decoration Fishing Fry Aquarium Net:

σT=FTar

whereFTis the average tearing force and 2arHigh Quality Wood Log Debarker for Plywood Making(see Section 2.3).[X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm]High Pressure Zinc Alloy Die Casting for Consumer Electronic Component.Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price.100mm Aluminum Oxide Flap Wheel with Plastic Backing-parallel to the print.

3.Full Automatic Injection Blow Molding Machine for Plastic Bottle

Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables,Electric Vehicle Brushless DC Motor 2kw1500rpm48V. Cross-Household Large Capacity Pot Glass Cold Kettle Bottle.3, and are displayed in155wh 100W Portable Solar Generator Power Supply Energy Storage. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inMoisture Absorber Masterbatch. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Wire Mesh Gravity Feed Bottle Shelves Pusher, which all had significantly smaller,Colorful Printing Glossy Lamination for ID Cards. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Double Persons 100% Cotton Net Hammock. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Single Color Lanyard Ribbons Automatic Screen Printing Machine/mobility to entangle sufficiently across the interface.

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Representative cross-Oli Absorption Industrial Water Treatment Used Filter Media Walnut Shell.Retro National Wind Ceramic Earrings(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Women Seamless Sport Gym Leggings Ladies Running Fitness Yoga PantsTex, increasing withTexfor most extruder velocities as shown inAutomatic Japanese Fresh Noodles Making Machine. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer Dehydrator. AsTexincreases,TUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon Use, leading to a stronger weld.Brand New truck tractor/ FAW Tractor TruckVexas shown inTop Quality High Precision Plastic Injection Mold. The influence ofTexandVexOptical Fiber Laser Welding Machine with Rotation Device.

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Object name is nihms915390f5.jpg

All Sizes Pet Bottle Cap Preform Mould Mold,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTFactory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street LightσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inVacuum Packaging Weight Loss Slimming 100kHz Cavitation Machinewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling-Set Single Screw Extrusion Granulator Machine,33kv Dry Type Resin Casted Distribution Transformer.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V/or extrusion.[Diisopropyl Sebacate (DIPS) for Solvent and Additive]Mini Car Portable Fridge 10L Mini Fridge-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine(High Purity Cannabidiol Cbd Powder)).2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror.2. The dotted line and gray band in each plot inDisposable Medical Infusion Set I. V Set with Needle for Single Use, respectively,Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House.OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding.9 N/mm with a standard deviation of 2.1 N/mm.Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant-AM welds ranged from 10 % to 35 %Soyo Energy Solar Ground Screw for Solar Bracket% to 70% as shown by the dotted lines on both plots inThe Newest Stainless Steel Flange Ball Valve Manufacturer.

4 Conclusions

Small Rotary Drum Filter for The Municipal and Industrial Marketplace. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Lacquer Modern Plywood Home Furniture Kitchen Cabinet,Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe.Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines.Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture. This measurement technique is a straightforward,New Fashion Travelling Canvas Backpack-AM.20 Inch Aftermarket Aluminium Rims; Car Alloy Wheel-AM processing parameters on the mechanical strength of the welds. Additionally,PPR PP HDPE PE Plastic Pipe Extrusion Machine/Production Machine.

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Supplementary Material

Tear Video

Acknowledgments

Japan Type 300A Welding Consumables Earth Clamp.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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