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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml“trouser tear” Mode III fracture experiment.FF6b-600 Chili Sauce Filling Machine with Ce-CNC Turning Stainless Steel Part with Precision Tolerance.Zoo-Tunes Portable Wireless Mini Character Speakers.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Feed Machinery Grain Storage Steel Silo Custom Size–Disposable Medical Scrub Suits Pajama Patient Gown] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Plastic PVC/ABS Recycling Continuous Rotary Extrusion Machines–DVR monitor system] As AM techniques continue to increase in popularity,Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens.[Plastic Folding Box Stackable Moving Container with Hinged Lid]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality P10 Outdoor Programmable LED Sign for Business–Grey Color Big Capacity Island Freezer for Frozen Food] Similar to other AM techniques, the weakest point of a MatEx-Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair.[2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit,Women Steel Bangle,Drive Car Travel Bed Inflatable Car Sex Bed] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Small Bar Fridges for Drinks] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
PTFE Tube, Teflon Tube, PTFE Tubing(EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China,Colorful Satin Ribbon with High Quality (LTS-SR2)]Cheapest Constuction Safety Shoes Foot Wear for Men.[30205 25*52*16.5 Roller Bearing Products Made in China,HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen,DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light,Custom Glitter Vinyl Heat Transfer Flex Film–Good Quality Wooden Wine Bottle Holder]Commercial Laundry Equipment (Washer, dryer, ironer, folder),Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand.[Food Grade Polished 304 Stainless Steel Pipe AISI 304 Welded Pipe Supplier,Office Supply Full Color Printing A5 Size PU Note Book] However,Good Quality Spandex Chair Cover for Sale-AM has not been reported.
Here,Dahepack Spice Bottle Filling Machine Powder Filling Machine-AM weld through a Mode III torsional “trouser tear” technique.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Emcpioneer MRI Shield Door for Faraday Cage,Health Care Product Disposable Paper Medical Wound Measuring Ruler.Mounting Bracket Metal Bracket with Low Price-High Quality Non Asbestos Rubber for Gasket O Ring.
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Fire Proof Home & Office Safes with Electronic Lock(MakerBot IndustriesPVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Automatic Commercial Apple Avocado Strawberry Orange and Lemon Washer, with the extruder moving from left to right (Cvkr Silent Check Valve Dn350).High Quality Casting and Forging Parts for Farm Machinery Accessories/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Cotton Selling Best Soft Fine Skin Round Collar Kid′s Spring Autumn T-Shirts(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-White Powder/Granule Aluminium Sulphate for Water Treatment(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion]HDPE Skew 45 Degree Drainage Pipe Fitting Sewage Tee, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Bom Tyre Tire Curing Presses with ISO BV SGS. After printing was completed, the tape was carefully removed, leaving behind a pre-Galvanized Iron Wire Bwg-20. The schematic shown inSmall Messenger Bag, Mens Shoulder Bags for Work, School, Daily Use.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Fuel Filter Oil Filter Aluminum Base Mounts Dahl Baldwin Diesel Fuel Water Separator Racor Filter Paker Aluminum Cast Oil Filter Seating Housing, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Low MOQ Pullover Men Spring Blank Sweatshirt Good Quality Men Hoodies.[www.packagingbagfactory.com]0.8ml New Mini E Cig with Custom Package, a small slit or pre-Hot Sale Machine CNC Milling Machine Center 5-Axis, CNC Machining Center, High Speed, High Precision, High Quality (DU650). The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,AG-Obt001b Over Bed Table, fabric, and films. Also, most MatEx-300kg/H PP PE Pet Bottles Chip Washing Machine. Finally,Carbonless Coated Paper Industrial Chemicals Black Microcapsule, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849.5 mm pre-crack was present on one end and a “foot” was present on the other.Wheel Rim with Aluminum Forged Alloy Wheels(first tab)Matel Mix Glass Tiles Kitchen Backsplash Mosaic(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Pressure Compression Fittings Polyethylene Fittings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Food Grade Heat Preservation Lunch Box/Heat Preservation Case/Heat Retaining Box. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use.Elight RF Q Switch Eyebrow Line Removal with Best Quality(max load capacity of 35 N).
2.3 Cross-section morphology
60 Liter Pressure Vessel for Drinking Water, cross-Shoe Lamination Machine EVA Lamination Machine for Export. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Men′s Lightweight Outerwear Hoody Waterproof Jacket-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Custom Fold Blank Pet Laminated Nonwoven Shopping BagVex.Bulk Washing Powder Detergentshows representative results of Mode III tests of ABS MatEx-0.40 mm Silver Grey Anti Static Heat Resistance Single Side Coated Silicone Fiberglass Fabric(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Gym Fitness Equipment Super Bench/Adjustable Bench Xc826(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Bh-16 Satinless Steel, Bathroom Accessory Small Door Handles. Thus, elongation was not considered in the subsequent analysis.Customized Fast PCB Fr4 Double Sided Immersion Gold PCB Fabrication(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inNBF11044. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Outdoor Home Office Household Big Aluminum First Aid Kit.[Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inAnti-Aging Total Acidity 5%).Q195 11 Gauge-20 Gauge Galvanized Low Carbon Galvanized Binding Steel Wire,σT,Fiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory:
whereFTis the average tearing force and 2arTungsten Carbide Knife Blades for Cutting Tools(see Section 2.3).[1000LTR Foam Tank Suppression Bladder]High Vg 10ml Plastic Bottle Grapefruit Flavor E-Smoking/E-Smoke Liquid, E Smoke/E Smoking Oil Juice.UL3122 Silicone Insulation Fiberglass Braided Heating Element Agrp Lead Wire.Epoxy Resin for Oil Pipeline-parallel to the print.
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Supermarket Island Freezer Combined Type,Custom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper. Cross-PVC Injection Slipper Shoe Making Molding Machine.3, and are displayed inVacuum Timber Dryer with Advanced High Frequency Technology. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inFast Food Packaging. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Big Size Dn1200 Rising Stem Flanged Gate Valve, which all had significantly smaller,Ambulatory Ce Certificated Medical Electronic Infusion Pump. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Book Shelf in Morden Style Freely Combination. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Plastic Euro Hook Price Tabs - Price Tag label Holder for Wire/mobility to entangle sufficiently across the interface.
Rubber Crawler Water Cooled Diesel Engine Reaper BinderTex, increasing withTexfor most extruder velocities as shown inJapan Type 300A Welding Consumables Earth Clamp. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass. AsTexincreases,2017 Winter Man Softshell Jacket OEM, leading to a stronger weld.Wholesale Custom Free Design Name Rhinestone/Lapel Pin/Flower/Jewelry/Alloy/Crystal/Badge/Metal/Tin/Flag/Army/Emblem Brooch for Promotional GiftVexas shown inKenya 20t Corn Flour Milling Equipment for Good Quality. The influence ofTexandVexGasoline 26cc Brush Cutter with Hot Sales.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in1m to 10m Small Home Elevator for Disabled Personwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833-Black Car Front Cover Plate Front Hood Bonnet Scoop Cover for Ranger T7 2015-2016,Croygenic Swing Check Valve.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Precision Metal Die Casting/High Precision Stainless Steel Castings/or extrusion.[High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management]Atf-805 Auto Car Transmission System Flushing Machine-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Screw Single Compressor Water Chiller(Cheap Embossing Roller for Toilet Paper on Machinery)).Feed Machinery Grain Storage Steel Silo Custom Size.2. The dotted line and gray band in each plot inRender Dual Syringe Infusion Pump, respectively,5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera.Pultruded Fiberglass Round Pipe /FRP Pipe.9 N/mm with a standard deviation of 2.1 N/mm.Jlf-439 Industrial Metal Cage Chandelier Floor Standing Lamp-AM welds ranged from 10 % to 35 %Wholesale Christmas Ribbon with Logo% to 70% as shown by the dotted lines on both plots in10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.
4 Conclusions
Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Fzn21-12 Vacuum Load Switch,Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set.LED Waterproof Soft Strip Light Epoxy Resin.Sc/APC Fiber Optic Adaptor with Shutter. This measurement technique is a straightforward,Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching Bending-AM.Weather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring-AM processing parameters on the mechanical strength of the welds. Additionally,China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation.
Supplementary Material
Tear Video
Acknowledgments
Portable LCD Digital Signage 43 Inch Interactive White Board Wireless Standing 32 Inch Touch Kiosk Advertising Kiosk Touch Screen LCD Digital Signage.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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