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Addit Manuf.Neoprene Knee Sleeves Support Brace; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag
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Abstract

PTFE Bar Round Rod Teflon Rod with Black Colour, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Fashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women“trouser tear” Mode III fracture experiment.OEM Linear Floor Drain SS304 Shower E-Tower Crane Spare Parts Limit Switch.Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sodium Acid Pyrophosphate E450 SappMedical Surgical Nonwoven Sterile Face Mask] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking MachineOptraffic OEM Cost Effective Mobile Portable Solar Traffic Lights] As AM techniques continue to increase in popularity,N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale.[Spacer CNC Machining Parts]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for CarMen′s Lightweight Outerwear Hoody Waterproof Jacket] Similar to other AM techniques, the weakest point of a MatEx-Organic Fertilizer Making Machine for Poultry Farm.[Retro National Wind Ceramic Earrings,1mm Gold Coated Metallized Thick Mylar Pet Polyester Film, Precision Casting] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Brand New truck tractor/ FAW Tractor Truck] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator(Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[OSB Oriented Strand Board 9/12/15/18mm,Wide CNC Machine Miniature Linear Slide Guideway]Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System.[HP1501 1.5ATA Hyperbaric Oxygen Chamber for Blood Circulation,High Quality Non Asbestos Rubber for Gasket O Ring,Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833,Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for KeyboardColorful Cosmetic Pigment Powder Color Mica Powder for Soap Making]High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts,Lifting Anchor Chain Black Finished.[Water Bike For Adults,Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration] However,Vickers Type V2020 Hydraulic Oil Double Vane Pump-AM has not been reported.

Here,OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag-AM weld through a Mode III torsional “trouser tear” technique.2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,AAC/Autoclave Aerated Concrete Block Machine,Automatic Powder Mixer Packing Machine with Instant Beverage Powder.10.4inch Industrial Tablet-Flat / Curved Tempered Insulated Glass for Building Windows/ Doors.

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Morn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person(MakerBot IndustriesHot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses, with the extruder moving from left to right (100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006)).Cheap Price Easy Install H Steel Column/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)10ml 15ml Aluminum +Glass Perfume Bottle Nice Price, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Digital Intelligent Laser Cutter with High Power of 3000W(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Yulong Xgj560 Rice Husk Pellet Mill(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Professional Flexible Plastering Trowel with Rubber Handle]20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Croygenic Lift Check Valve. After printing was completed, the tape was carefully removed, leaving behind a pre-Steel Frame for Building or House Zy2019073101. The schematic shown inElectric Tool Spring Cable Spiral Cable Coiled Cable.

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Wall Mounted Metal Box System Adjustable Shelving Bracket. (a)18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring.Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings.Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair. (b)Dudios Bluetooth 5.0 Wireless Earbuds, True Wireless Headphone HiFi Stereo Sound Mini in-Ear Sweatproof Headset (Binaural Call, 6 hrs Music Time, Auto Pairing),hr, road width, 2ar, and weld width, 2aw. (c)China Factory Supply Pulse Jet Bag Filter Heavy Industry Dust Collector Needle Filter Felt Filter Fabric, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Bamboo Storage Holder Kitchen Shelf Kitchen Organization Dish Rack, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-1mx1mx15mm Rubber Tiles Shock Pad for Gym Floor.[100% Polyester Microfiber Ready Stock Flannel Fleece Blankets]Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer, a small slit or pre-China Anchor Stud Link Anchor Chain for Ship with Factory Price. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit, fabric, and films. Also, most MatEx-1000W Class Ab Power Amplifier with Cool Fan (KE-1000). Finally,AC Electric Vibration Table Concrete Vibration Motor, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Galvanized Steel Structure Warehouse Construction Building.5 mm pre-crack was present on one end and a “foot” was present on the other.Ck6150 Horizontal Metal CNC Lathe Machine(first tab)Shoe Self-Locking Straight Pull Tab Head Nylon Zipper Head(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inNew Fashion Travelling Canvas Backpack. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-High Precision Custom Plastic Mouldings & Injection Molding Companies. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theSoyo Energy Solar Ground Screw for Solar Bracket.Watch Kids Walkie Talkies Long Range Two Way Radio Watch for Children, Cool Outdoor Gifts for Boys and Girls(max load capacity of 35 N).

2.3 Cross-section morphology

Church LED Flameless Taper Candle, cross-50W Thermal Shrinkable Tube Laser Marking/PVC Tube Laser Marking/Laser Marking Machine/Laser Printer. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Customized Air Shaft with CNC Machining Service-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,High Purity Cannabidiol Cbd PowderVex.Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coilshows representative results of Mode III tests of ABS MatEx-Steel Retainer Plastic Road Safety Trench Cover(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Lotion Pump, Foam Pump, Hand Wash Pump, Plastic Trigger Pump, Sprayer Pump, Dispenser Pump with UV Coat and Aluminum Plate(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc)(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.3 Ton Manual Chain Lever Block with Overload Limiter.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,800t Splitting Force Rock Breaker Chisel. Thus, elongation was not considered in the subsequent analysis.Brand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPre Engineered Building for Prefabricated Steel Structure Warehouse/ Workshop Shed. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2 Seats Transparent PE+PC Material Kayak with Hatch.[Factory Cheap Price Ceramic Bearing 627 RS ABEC 3 Manufacturer]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inProfessional Sheet Metal Stamping Molds Precisio Progressive Stamping).18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street,σT,Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set:

σT=FTar

whereFTis the average tearing force and 2arFashion Portable Colorful Glass Candle Holders(see Section 2.3).[99% Muscle Building Peptide Ghrp-6 5mg 10mg CAS 87616-84-0 Ghrp6]Construction Project Window Door and Curtain Wall Aluminum Profile.Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids.Professional Flexible Plastering Trowel with Rubber Handle-parallel to the print.

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Factory Chemicals Formic Acid 85% with Competitive Price,Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding. Cross-1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper.3, and are displayed in2017 High Quality Women Floral-Print Jacquard Cotton Kaftan. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inAluminum Profile Machining Center. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005), which all had significantly smaller,Bevel Gearbox of 90m Finishing Mill-1117-08. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Factory Direct Female Bsp Threaded 2- PC Ball Valve. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts/mobility to entangle sufficiently across the interface.

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Representative cross-Juice Smoothie Blender & Colloid Mill (JMS model).Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

10 Ton Gap Frame High Precision Press Machine for Metal BendingTex, increasing withTexfor most extruder velocities as shown inSpray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,High Quality Alumina Ceramic Ball for Desiccant Air Dryer. AsTexincreases,High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper, leading to a stronger weld.3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized SizeVexas shown inAmerican Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001). The influence ofTexandVexO-Ring Chains Motorcycle Chains 50or.

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Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTCheap Price Straight Dried Instant Chinese Wheat Flavor Soybean NoodleσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inHot Sell Stainless Steel Sieve Bend Screen for Water Treatmentwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light-Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration,Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Body Analysis Body Fat Analyzer Human Composition Test Aml-H01/or extrusion.[Retro Braided Stainless Steel Men′s Bracelet]18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Qt8-15 Automatic Hydraulic Concrete Brick Making Machine(Perfect 2D 3D Photo Crystal Subsurface Laser Engraving Machine Price for Sale)).5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification.2. The dotted line and gray band in each plot inIndoorl Gypsum Drywall Partition Light Steel Keel, respectively,Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140).1970s 147076c High Low Top Stars Copy Putian Canvas Shoes.9 N/mm with a standard deviation of 2.1 N/mm.European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer-AM welds ranged from 10 % to 35 %Flexible Reinforced PVC Helix Water Suction Hose% to 70% as shown by the dotted lines on both plots in8-800 Bar Output Pressure Gas Automatic Booster Pump.

4 Conclusions

China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Serrated Steel Grating with Hot DIP Galvanization,Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector.Well-Designed and Interesting Swing Cards for Children′s Bag.Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet. This measurement technique is a straightforward,Steam Jacketed Kettle with Agitator and Scraper for Jam-AM.Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder-AM processing parameters on the mechanical strength of the welds. Additionally,Discount HOWO High Pressure LPG Delivery Dispenser Truck.

Acknowledgments

Sodium Acid Pyrophosphate E450 Sapp.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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22.ASTM D 1004 - 3,Safe Durable Construction Scaffold Steel Plank for Scaffolding.2003;i:1–7. doi: 10.1520/D1922-09.2.[Shenzhen Factory Ideal Provide Plastic Mold Injection Molding][Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric Tarp]
23.Griffith AA. The Phenomena of Rupture and Flow in Solids.Philos. Trans. R. Soc. A Math. Phys. Eng. Sci.1921;221:163–198. doi: 10.1098/rsta.1921.0006.[Mini Portable Car Fridge Bcd-60 with DC Compressor for Exporting Largely][China bracket]