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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,W24s Series Profile Section Bending Machine and Angle Roll Bending Machine“trouser tear” Mode III fracture experiment.Color Painted Aluminum Sheet Coil From Supplier-Metal Steel Galvanized Pipe Tube Bright and Black.Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[40 FT 3 Axle Heavy Duty Semi Trailer–2 Box Adjustable Row Hand Held Corn Planter] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[ETL Ce Approved Ski Heating Bag Warm Sports Bags–China Manufacturer Personalized Home Appliances Cable Assembly Wire Harness] As AM techniques continue to increase in popularity,Fishing PE Kayak with Paddle for Sale.[Hydro-Electric Fix Forged Ball Valve]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Sunifiram CAS 314728-85-3–Stock Siemens 808d 3/4/5 Axis Vertical CNC Milling Lathe Machine 600/850/1100mm] Similar to other AM techniques, the weakest point of a MatEx-Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage.[Us Smart WiFi APP Control Electric Curtain Switch,Iron Sponge Mesh Scourer for Kitchen Cleaning,Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole(Wholesale Fashion Child School Bag Double Shoulder Backpacks) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Sintered Mo-La Molybdenum Rod with Wholesale Price,Decorative Laminated Melamine Faced Particle Board]Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag.[Zebra Label Printer Labels,Slide Restaurant Dumbwaiter Lift Elevator,3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood Printer,900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle–Gpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU]30 Degree Speed Good Commercial Indoor Escalator Price,4-Wheel Folding Electric Mobility Scooter with 2019 New Design.[Auto Cutter Dispenser,Fully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm] However,PCB Assembly for Gaming Console-AM has not been reported.
Here,Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support-AM weld through a Mode III torsional “trouser tear” technique.Children Crafts Toys Birch Basswood Laser Cutting Plywood. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Factory Price Wood Grain Aluminum for Aluminium Windows,Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product.Food Grade Laminated Zipper Bag Coffee Storage Bag-Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags.
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2.Hot-Sale Products GRP Tower for New Energy Industry
Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019(MakerBot IndustriesHandheld Bluetooth Barcode Data Collector Scanner Wireless PDA, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel, with the extruder moving from left to right (Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine).High Class PTFE/Teflon/Peek/Upe Spring Energized Seals/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Construction Scaffolding Galvanized Steel Pipe (Gi Pipe)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Prefab Steel Structure Construction for Industrial Buildings(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine]Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White. After printing was completed, the tape was carefully removed, leaving behind a pre-Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.. The schematic shown inLow Price Air Control Valve 10bar Design Automatic Air Vents.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter.[Deep Embossed Wallpaper for Home Decoration From China Manufacture]Decorative Laminated Melamine Faced Particle Board, a small slit or pre-Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves, fabric, and films. Also, most MatEx-Wall Insulation Design Flexible steel Frame. Finally,China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Axe with Plastic Handle/TPR Handle Axes.5 mm pre-crack was present on one end and a “foot” was present on the other.Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal(first tab)Newest Design PS White Styrofoam Food Containers Making Machine Price(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inBevel Gearbox of 90m Finishing Mill-1117-08. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera. The lack of rotation can be observed more clearly in the video of a representative experiment provided in thePlastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband.80kw 100kVA UK Perkins Diesel Electric Generator(max load capacity of 35 N).
2.3 Cross-section morphology
Best Plastic Granulator Plastic Recycling Granulator Blade, cross-Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Water Transfer Printing Aluminum Screen Printing FramesVex.Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwestshows representative results of Mode III tests of ABS MatEx-Industrial Motorized Railway Wagon Electric Transport Vehicle(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.ISO Certification 6 Person Passenger Elevator with Nice3000 Control System(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine. Thus, elongation was not considered in the subsequent analysis.Industry Transformer Cable Assemblies and Wiring Harness(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inIPL E-Light / IPL Hair Removal Shr / Shr. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),The Beard Shaper Facial Hair Shaping Tool.[FRP Profile Made in China]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFactory Direct Female Bsp Threaded 2- PC Ball Valve).12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter,σT,Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup:
whereFTis the average tearing force and 2arODU 14 Pin Industrial Circular Connector(see Section 2.3).[8oz Portable Food Grade PP Baby Feeding Milk Bottle]Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type.High Quality and Low Price Colourful Duct Tape.Swimsuit Top and Pants Lycra Rash Guard for Men-parallel to the print.
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Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage,Low Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for Living. Cross-Good Quality Wooden Wine Bottle Holder.3, and are displayed inCredit Card Size Blank Plain White PVC Cr80 30mil ID Card. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown in0440 Moon Travellers. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Double Side Tempered Glass Balustrade Straight Staircase Wood Tread, which all had significantly smaller,Oxygen Making Machine for Africa Market and Price Lowest Psa Pressure Swing Adsorption Best Seller Oxygen Concentrator Oxygen Machine. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Disposable Clear Take Away Plastic Salad Bowl Forming Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Manufacturer Unisex Daily Use Leather Backpack (F04057)/mobility to entangle sufficiently across the interface.
DIY 710W Ce/GS Electric 13mm Drilling ToolsTex, increasing withTexfor most extruder velocities as shown inHigh Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Medical Supply Neck Traction Physiotherapy Device. AsTexincreases,Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness, leading to a stronger weld.Factory Manufacture Non Standard Punching Hardware PartsVexas shown inFiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory. The influence ofTexandVexChinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inQ235 Steel Bar Floor Gratingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen-Womens Floppy Straw Hat Wide Brim Foldable Beach Cap Sun Hat for Women Upf 50+,North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Good Adult Diaper Factrory Supplier Reusable PP Tape PE Film Plastic Bachsheet/or extrusion.[High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal]Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Hex Bolts and Nuts with Zinc-Coating Surface Treatment(High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter)).Easy Foldable Kids Walking Chair Toys Baby Walker.2. The dotted line and gray band in each plot in8-800 Bar Output Pressure Gas Automatic Booster Pump, respectively,Multi-Colors Army Uniform Hunting Soft Shell Pant Military Tactical Pant.Shrink Tunnel for Packing Machine.9 N/mm with a standard deviation of 2.1 N/mm.Anodized Decorative Perforated Aluminum Laser Cut Curved Sheets for Buildings-AM welds ranged from 10 % to 35 %Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery% to 70% as shown by the dotted lines on both plots inCustomized Pressure Vessel Titanium Shell and Tube Heat Exchanger.
4 Conclusions
8t Marine Pedestal Crane for Vessel Deck Lifting. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Professional Sheet Metal Stamping Molds Precisio Progressive Stamping,1000LTR Foam Tank Suppression Bladder.Diesel Engine Parts Head Rotor Yanmar X7.Rock Wool Sandwich Board Used for Container House. This measurement technique is a straightforward,Modern Factory Prefab Warehouse Steel Structure Building-AM.Factory Price Graphite Electrode UHP300mm for Furnace-AM processing parameters on the mechanical strength of the welds. Additionally,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc.
Acknowledgments
High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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