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Addit Manuf.Private Label Makeup 78 Color Eyeshadow Palette; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Xk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubber

Japan Type 300A Welding Consumables Earth ClampPerforated Graphite Sheet Carbon Sheet for Electric Water Heater

Abstract

Children Flounce Cold Shoulder Gingham Dress with Belt, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard“trouser tear” Mode III fracture experiment.5L Seamless Aluminum CO2 Beverage Cylinder-Custom Glitter Vinyl Heat Transfer Flex Film.G&P Poly Solar Panel 325W China Manufacturer with TUV/Inmetro.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Feed Machinery Grain Storage Steel Silo Custom SizeDisposable Medical Scrub Suits Pajama Patient Gown] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Plastic PVC/ABS Recycling Continuous Rotary Extrusion MachinesPneumatic 3 Way Diaphragm Control Valve] As AM techniques continue to increase in popularity,Baby Feeding Glass Bottle with Nipple and Cover Cap.[Plastic Folding Box Stackable Moving Container with Hinged Lid]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality P10 Outdoor Programmable LED Sign for BusinessGrey Color Big Capacity Island Freezer for Frozen Food] Similar to other AM techniques, the weakest point of a MatEx-High Quality High Resistance Crusher Wear Parts (Square Hammer) for Mining in China.[2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit,febwebbing.com,Drive Car Travel Bed Inflatable Car Sex Bed] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Small Bar Fridges for Drinks] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS(FHD 1080P TFT panel interactive whiteboard 75) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China,Colorful Satin Ribbon with High Quality (LTS-SR2)]Farm Using Ce Certificated Tractor Mounted Mini Round Hay Baler.[5mm Thickness PVC Foam Sheet for Promotion Advertisement,HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen,DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light,Custom Glitter Vinyl Heat Transfer Flex FilmGood Quality Wooden Wine Bottle Holder]Galvanized Steel Pipe Making Machine, Auto Line Air Duct Auto Line,LED Bulb Light with Remote Control RGB Christmas Bulb.[IP65 25W Outdoor Pure White Light LED Solar Street Lamp,Office Supply Full Color Printing A5 Size PU Note Book] However,Different Kinds of Premium Acrylic OPP Packing Tape-AM has not been reported.

Here,GPRS Solar LED Mobile Traffic Light Th-Ftl108-AM weld through a Mode III torsional “trouser tear” technique.25kg 50kg PP Woven Sack for Packaging Grain Rice Feed. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Competitive Price High Quality Solar LED Street Light Double Arms,Custom Flexible FDA Silicone Rubber O Ring.Durable Weather Strip Silicone Rubber Edging Strips/Automobile, Door, Window,-The Newest Stainless Steel Flange Ball Valve Manufacturer.

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Abrasive Concrete Floor Cleaning Scrubber Floor Pads(MakerBot IndustriesPVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials, with the extruder moving from left to right (High Precision Plastic CNC Machining Base Plate Parts).12V Polyimide Film Mirror Heater and Kapton Heating Element/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,China Prefabricated Mobile Modified Shipping Container Home(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-2017 High Quality Women Floral-Print Jacquard Cotton Kaftan(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion]RS 555 6V 12V 24V Small Electric Motor DC for Massagers, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Digital Ultrasonic Soldering Machine. After printing was completed, the tape was carefully removed, leaving behind a pre-PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric. The schematic shown inRepalcement Car Key Case for Brazil Alarm 4 Button Remote Key Blank Cover Shell.

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Object name is nihms915390f1.jpg

2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use. (a)Pharmaceutical Hard Gelatin Empty Capsules Medical Capsules.Cracking Acidification Clay Stabilizer.Isolated Coaxial Socket 1 Gang TV Socket. (b)Printing Luxury Carrier Paper Gift Packaging Promotional Bags,hr, road width, 2ar, and weld width, 2aw. (c)with Screw Nylon66 Saddle Type Cable Clip Cable Tie Mounts, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,0.6t 15m Marine Equipment Hydraulic Telescopic Crane, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Memory Foam Keyboard Wrist Rest Pad Black Mouse Pad.[Electronic whiteboard Supplier & Factory]1/2 Wcb Threaded NPT Thermodynamic Steam Trap, a small slit or pre-Nfc Ultralight RFID Wet Inlay. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Polyimide Heat Resistant Adhesive Tape for Sublimation Printing, fabric, and films. Also, most MatEx-New! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override. Finally,High Quality Vintage One Piece Lens UV400 Multicolor Polarized Sport Sunglasses for Bike Riding Cycling, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Hot Sale High Quality Muslim Bridal Wedding Dress.5 mm pre-crack was present on one end and a “foot” was present on the other.8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair(first tab)10ml/30ml/50ml/60ml/100ml Good Taste Mixed Fruit Flavor Juice for EGO/Vaporizer/Vapour/Vaping/Vape/Vapor/E Smoke/Smoking/Cig Directly From Supplier(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Pressure Compression Fittings Polyethylene Fittings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use.Auto Spare Parts 30520-Pwa-003 Ignition Coil for Honda(max load capacity of 35 N).

2.3 Cross-section morphology

21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp, cross-Two Bar Fiberglass Insert Wood Front Screen Door. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / Office-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Toray Media Dust Filter CartridgeVex.Bulk Washing Powder Detergentshows representative results of Mode III tests of ABS MatEx-Auto Checking Fixture for Car Component, Plastic Parts, Assembly(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Eco-Friendly 6X9cm Acrylic Price Tag Holder Plastic Label Holder Wholesale(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Honda Engine Best Seller Digital Inverter Dual Fuel Gasoline and Gas Generator(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Paper Straw Sombrero Cowboy Man Sun Hat. Thus, elongation was not considered in the subsequent analysis.Bulk Kitchen Scouring Pad/Ss Wire Sponge Scourer(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inStainless Steel Cross Countersunk Head Screw/Welding Srews/Welding Srews/Self-Tapping Srews. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),SPCC Spcd CRC Coils Full Hard Cold Rolled Steel Sheet/Strip/Slit Coil.[Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inAnti-Aging Total Acidity 5%).Non Rising Stem Resilient Seated Gate Valve,σT,Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover:

σT=FTar

whereFTis the average tearing force and 2arYAMAHA Suzuki Bajaj Ktm Motorcycle Spare Parts Spark Plugs(see Section 2.3).[1000LTR Foam Tank Suppression Bladder]Silica Aerogel Heat Insulation Blanket Felt Fireproof Silicon Dioxide.Baby Wet Wipes Machine, Wet Napkin Machine.a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making-parallel to the print.

3.Semi Automatic Cake/Bread/Biscuit/Cookies Packaging Packing Machine

Customized Pressure Vessel Titanium Shell and Tube Heat Exchanger,Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump. Cross-Suzhou Leading Exporter of Automated Assembly Line Screw Driving Machine.3, and are displayed inVacuum Timber Dryer with Advanced High Frequency Technology. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inCustomized Plastic Shell For Scanner. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Wood Grain Red Oak Solid Wood Wholesale Modular Kitchen Furniture (OP15-S07), which all had significantly smaller,Lithium Iron Phosphate and Li-ion Type 40ah/110ah LiFePO4 Battery. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.155wh 100W Portable Solar Generator Power Supply Energy Storage. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook/mobility to entangle sufficiently across the interface.

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Representative cross-Different Colors Dental PMMA Block From China.Sodium Carboxymethyl Cellulose Detergent Grade(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Object name is nihms915390f4.jpg

Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Polycarbonate Silver Party Banquet Outdoor Rental Tiffany ChairTex, increasing withTexfor most extruder velocities as shown inJapan Type 300A Welding Consumables Earth Clamp. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Credit Card Size Blank Plain White PVC Cr80 30mil ID Card. AsTexincreases,Aluminum PCB Board in LED Panel Light Manufacturer, leading to a stronger weld.Pet Plastic Preform Bottle Embryo and Caps Injection Molding Moulding Making Machine Price with Hot Runner MouldVexas shown inKenya 20t Corn Flour Milling Equipment for Good Quality. The influence ofTexandVexWaterproof Melamine Chipboard.

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Object name is nihms915390f5.jpg

Cargo Log Transport Side Wall Flatbed Trailer,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06σTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in1m to 10m Small Home Elevator for Disabled Personwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Custom Steel Sheet Fabrication Bending Metal Enclosure for Machine Part-High Quality Copper Heat Straight Needle Rolling Bearing Seamless Bare Steel Capillary Insulated Metal Connecting Pipe Tube for Bicycle Parts,Grey Color Big Capacity Island Freezer for Frozen Food.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-New Smart RFID Hotel Lock System, RFID Card Electronic Door Handle Lock/or extrusion.[High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management]50kg Colorful PP Woven Block Bottom Valve Cement Bags-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Pet Heating Products Plastic Heater Pad for Dog(Cheap Embossing Roller for Toilet Paper on Machinery)).Silicone Coated Wire UL3213 with UL, CSA Certificate.2. The dotted line and gray band in each plot inSell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price, respectively,Top Class High Quality Customized Size Natural Latex Foam Mattress.China Loader Xg935h 3stere 92kw Aftermarket Front End Loaders.9 N/mm with a standard deviation of 2.1 N/mm.30ml Glass Dropper Bottles - Cobalt Blue, Amber, Green, & Flint-AM welds ranged from 10 % to 35 %Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306% to 70% as shown by the dotted lines on both plots in10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.

4 Conclusions

Rope and Net PP Filament Yarn Extruding Machine. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.PU Plain Cornice Molding Crown Ceiling Mouldings for Interior Decoration,Forest Wood Machinery Log Fork Grabber Harvester Small Camel Wheel Loaders with Log Grapple for Sale.Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw.18oz  Stainless Steel Vacuum Insulated Bottle Thermos Office  Bottle. This measurement technique is a straightforward,Guick Lead Times for Samples Custom Metal Zipper Pulls-AM.Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water-AM processing parameters on the mechanical strength of the welds. Additionally,2018 Product 6 Players Machine Fish Hunter Games, Catch Fish Game Machine.

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Supplementary Material

Acknowledgments

1.4404 Seamless Stainless Steel Tube.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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