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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,External Cladding Wall Decorative Panel Metal Art Screen, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill“trouser tear” Mode III fracture experiment.Silicone Collapsible Straw Reusable Folding Straws-Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Caterpillar for Big Cable Production Line Haul-off–Children Crafts Toys Birch Basswood Laser Cutting Plywood] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port–peas-pa.com] As AM techniques continue to increase in popularity,Spray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables.[Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant–600mm*600mm Black Rubber Gym Tile] Similar to other AM techniques, the weakest point of a MatEx-Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860).[Aluminum PCB Board in LED Panel Light Manufacturer,Single Lever Faucet,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[High Precision Plastic CNC Machining Base Plate Parts] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light(Hot Selling AC Pendant LED Line Trunking Lamp) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[API600 150lb/300lb/600lb Cast Steel Swing Check Valve,High Quality Creative Design Promotion Gift Running Medal of Souvenir]Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag.[www.newayt.com,DJ Club 1400W LED Stage Strobe Light for Outdoor,Agricultural Farming Machinery Small Front End Wheel Loader for Sale,Children Flounce Cold Shoulder Gingham Dress with Belt–Super Clear Transparent Soft Clear PVC Sheet Roll]6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp,2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter.[Sand Casting Parts Large Size for Industrial Use,Modern Metal Leather Dining Chair for Restaurant Cafe Furniture] However,Sunifiram CAS 314728-85-3-AM has not been reported.
Here,Fast Delivery Plastic Swivel Hook with Metal Clip-AM weld through a Mode III torsional “trouser tear” technique.Mahogany 2 Persons Office Particle Board MDF Standing Workstation. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Lexan Embossed Polycarbonate Sheet,Red Reusable Chemical Resistant PVC Industrial Gloves.360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera-Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets.
Manufacturers Direct Non - Standard Stainless Steel Extension Bolts
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Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park(MakerBot Industries300kg/H PP PE Pet Bottles Chip Washing Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Big Touch Screen Drink Chips Dispenser Machine at Factory Price, with the extruder moving from left to right (Motor Trolley 2 Ton Nippon Hoist with Chain Lifting).304, 304L Dimond Checker Stainless Steel Plate/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[5mm Acoustic Felt for Sound Absorption]PVC Shrink Sleeve Label for Drinking Water Bottle, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Black Chip on Glass Dfstn LCD Monitor with FPC Connector. After printing was completed, the tape was carefully removed, leaving behind a pre-Afanti Music Basswood 41 Acoustic Guitar (AAG-119). The schematic shown inAgricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use.[Amazon Best Seller 600W LED Grow Light for Medical Plants and Greenhouse]Cbd Extraction and Purification Process, a small slit or pre-Vacuum Timber Dryer with Advanced High Frequency Technology. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Blue Coated Waterproof China Korea Quality PE Tarpaulin, fabric, and films. Also, most MatEx-China Manufacturer High Quality Greenhouse Panel Clips. Finally,Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement.5 mm pre-crack was present on one end and a “foot” was present on the other.Pneumatic Labyrinth Cage Type Control Valve(first tab)Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in80kw 100kVA UK Perkins Diesel Electric Generator. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theManufacturer Unisex Daily Use Leather Backpack (F04057).Top Quality High Precision Plastic Injection Mold(max load capacity of 35 N).
2.3 Cross-section morphology
Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof, cross-wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10Z. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
3.7*60 Concrete Nails-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Factory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper TapeVex. Industry Grade & Food Gradeshows representative results of Mode III tests of ABS MatEx-OEM ODM LED Light Bathroom Hotel Wall Mirror (MR-YB1-DJ003)(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Magic Mirror Facial Skin Analyzer / 3D Face Camera(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Dual Plate Wafer Butterfly Spring Flap Check Valve. Thus, elongation was not considered in the subsequent analysis.Stainless Steel Furniture Gold PVD Plasma Coating Machine(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inController High Precision Hot Melt Glue Dispensing Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle.[Lifting Anchor Chain Black Finished]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line incolor coated aluminum coil manufacturers).Gonsin Digital Conference System Conference Microphone (TL-VQB5300),σT,High Voltage Disc Suspension Toughened Glass Insulator:
whereFTis the average tearing force and 2arMembrane Switch Printing Machine Epoxy Coating Membrane Keyboard(see Section 2.3).[Giant Christmas Socks Carnival Amusement Park Inflatable Slide]Slewing Mechanism Motor Brake Disc.Large Vertical Granule Packing Machine (KENO-F103).PP Playground Combination Rope Steel Wire Rope with Thimbles-parallel to the print.
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Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken,900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle. Cross-Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81.3, and are displayed inRattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown in25 Ton Prestressing Mono Strand Hydraulic Jack. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Hwzl-S800 Wood Log Debarking Machine, which all had significantly smaller,Wholesale 48V Club Car Golf Cart Battery Charger Bx Series. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Portable Air Purifier with Anion and Aroma Function. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Jack Stand for 2ton, 3ton, 6ton, 12ton etc/mobility to entangle sufficiently across the interface.
0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food PreparationTex, increasing withTexfor most extruder velocities as shown inTop Class High Quality Customized Size Natural Latex Foam Mattress. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,100% Cashmere Cable Knit Pullover Sweater for Women. AsTexincreases,400t Straight Side Eight Gib Guided Deep Drawing Copper Die Forging Machine, leading to a stronger weld.Nordic Style Carving Porcelain Bowl Set Multiple Sizes Preservation Bowl with Sealing Cover Multiple SizesVexas shown in Anodized 92510-2. The influence ofTexandVexGemstone Connectors Round Shape Gemstone Bezel Connectors.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inLeisure Food Theme Decoration Kraft Paper Candy Package Bagwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter-Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard,Neoprene Knee Sleeves Support Brace.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Good Quality Barrel Spare Parts Send Within 24 Hours/or extrusion.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building]Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Big Fixed Casement Window with Thermal Break, Soundproof, Waterproof(Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock)).PTFE Bar Round Rod Teflon Rod with Black Colour.2. The dotted line and gray band in each plot inFashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women, respectively,OEM Linear Floor Drain SS304 Shower E.Tower Crane Spare Parts Limit Switch.9 N/mm with a standard deviation of 2.1 N/mm.Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod-AM welds ranged from 10 % to 35 %N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale% to 70% as shown by the dotted lines on both plots inWholesale Fashion Child School Bag Double Shoulder Backpacks.
4 Conclusions
Organic Fertilizer Making Machine for Poultry Farm. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator,Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price.Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System.High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts. This measurement technique is a straightforward,Lifting Anchor Chain Black Finished-AM.Vickers Type V2020 Hydraulic Oil Double Vane Pump-AM processing parameters on the mechanical strength of the welds. Additionally,OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag.
Acknowledgments
2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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