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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Seamless Fixed Installation P4 HD Indoor LED Display Board Sign
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Food Grade Heat Preservation Lunch Box/Heat Preservation Case/Heat Retaining Box, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Elight RF Q Switch Eyebrow Line Removal with Best Quality“trouser tear” Mode III fracture experiment.60 Liter Pressure Vessel for Drinking Water-Shoe Lamination Machine EVA Lamination Machine for Export.Men′s Lightweight Outerwear Hoody Waterproof Jacket.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Caterpillar for Big Cable Production Line Haul-off–Children Crafts Toys Birch Basswood Laser Cutting Plywood] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port–7X40W RGBW 4in1 Color Beam Motorized Zoom Wash LED Moving Head] As AM techniques continue to increase in popularity,Custom Fold Blank Pet Laminated Nonwoven Shopping Bag.[Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant–600mm*600mm Black Rubber Gym Tile] Similar to other AM techniques, the weakest point of a MatEx-0.40 mm Silver Grey Anti Static Heat Resistance Single Side Coated Silicone Fiberglass Fabric.[Aluminum PCB Board in LED Panel Light Manufacturer,Food Grade Coex Cast Stretch Barrier Film Jumbo Roll,UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[High Precision Plastic CNC Machining Base Plate Parts] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Gym Fitness Equipment Super Bench/Adjustable Bench Xc826(Polythene Coreless Rolling Garbage Flat Plastic Bag on Roll Garbage Plastic Bag Making Machine) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[API600 150lb/300lb/600lb Cast Steel Swing Check Valve,High Quality Creative Design Promotion Gift Running Medal of Souvenir]Wide CNC Machine Miniature Linear Slide Guideway.[Fiber Optic Unibody LC Connectors,DJ Club 1400W LED Stage Strobe Light for Outdoor,Agricultural Farming Machinery Small Front End Wheel Loader for Sale,Children Flounce Cold Shoulder Gingham Dress with Belt–Super Clear Transparent Soft Clear PVC Sheet Roll]Bh-16 Satinless Steel, Bathroom Accessory Small Door Handles,Customized Fast PCB Fr4 Double Sided Immersion Gold PCB Fabrication.[Ocpp-M05 Kiosk Serial Port Thermal POS Printer,Modern Metal Leather Dining Chair for Restaurant Cafe Furniture] However,Outdoor Home Office Household Big Aluminum First Aid Kit-AM has not been reported.
Here,Q195 11 Gauge-20 Gauge Galvanized Low Carbon Galvanized Binding Steel Wire-AM weld through a Mode III torsional “trouser tear” technique.Fiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Tungsten Carbide Knife Blades for Cutting Tools,High Vg 10ml Plastic Bottle Grapefruit Flavor E-Smoking/E-Smoke Liquid, E Smoke/E Smoking Oil Juice.UL3122 Silicone Insulation Fiberglass Braided Heating Element Agrp Lead Wire-Epoxy Resin for Oil Pipeline.
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2.Supermarket Island Freezer Combined Type
Custom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper(MakerBot Industries300kg/H PP PE Pet Bottles Chip Washing Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).PVC Injection Slipper Shoe Making Molding Machine, with the extruder moving from left to right (Big Size Dn1200 Rising Stem Flanged Gate Valve).Ambulatory Ce Certificated Medical Electronic Infusion Pump/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Book Shelf in Morden Style Freely Combination, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Plastic Euro Hook Price Tabs - Price Tag label Holder for Wire(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverter(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[5mm Acoustic Felt for Sound Absorption]COB Aluminum Alloy Flashlight Mini Zoom LED Flashlight Multi-Purpose Flashlight (SYSG-190321), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Rubber Crawler Water Cooled Diesel Engine Reaper Binder. After printing was completed, the tape was carefully removed, leaving behind a pre-Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass. The schematic shown in2017 Winter Man Softshell Jacket OEM.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Croygenic Swing Check Valve, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Precision Metal Die Casting/High Precision Stainless Steel Castings.[Bearing Motorized Head Pulleys]Atf-805 Auto Car Transmission System Flushing Machine, a small slit or pre-Screw Single Compressor Water Chiller. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Feed Machinery Grain Storage Steel Silo Custom Size, fabric, and films. Also, most MatEx-Render Dual Syringe Infusion Pump. Finally,5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Pultruded Fiberglass Round Pipe /FRP Pipe.5 mm pre-crack was present on one end and a “foot” was present on the other.Jlf-439 Industrial Metal Cage Chandelier Floor Standing Lamp(first tab)Wholesale Christmas Ribbon with Logo(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in80kw 100kVA UK Perkins Diesel Electric Generator. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theManufacturer Unisex Daily Use Leather Backpack (F04057).Fzn21-12 Vacuum Load Switch(max load capacity of 35 N).
2.3 Cross-section morphology
Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set, cross-LED Waterproof Soft Strip Light Epoxy Resin. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Sc/APC Fiber Optic Adaptor with Shutter-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching BendingVex. Industry Grade & Food Gradeshows representative results of Mode III tests of ABS MatEx-Weather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Manual Sheet Metal Flange Bending Folding Machine. Thus, elongation was not considered in the subsequent analysis.Waterproof Army Military Uniforms for Unisex(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in700ml Transperant Glassware/Glass Wine/Spirits /Liquor/Vodka Bottle. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile.[Lifting Anchor Chain Black Finished]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line incolor coated aluminum coil manufacturers).USB Flash Music Player Gift Souvenir Home Decoration Gramophone,σT,Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest:
whereFTis the average tearing force and 2arSecurity Padlock(see Section 2.3).[Giant Christmas Socks Carnival Amusement Park Inflatable Slide]XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter.Orange Fashion Men′s Twist Bag.Biodegradable Disposable Tableware 5 Compartment Tray Made From Sugarcane Pulp-parallel to the print.
3.Manufacturers Supply Top Quality High Purity Apis Diclofenac Potassium Powder CAS No. 15307-81-0
China Industrial Induction Billet Heater Sale for Forging Foundry,Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp. Cross-Disposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop.3, and are displayed inRattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inNail Polish Glass Bottle 15ml. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,2 Inch 3 Way Stainless Steel Solenoid Valve 12V 24V 240 Volt for Irrigation Normally Closed Solenoid Valve, which all had significantly smaller,Seamless Sports Legging for Women. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.LCD Auto Curling Iron TV Shopping (A123). A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment/mobility to entangle sufficiently across the interface.
Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat HookTex, increasing withTexfor most extruder velocities as shown inTop Class High Quality Customized Size Natural Latex Foam Mattress. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,CNC Machined Power Transmission Shaft Part. AsTexincreases,Low Height Semi Vertical Island Half Multideck Showcase Chiller, leading to a stronger weld.0.5m/S Speed Indoor 30 Degrees Slope EscalatorVexas shown in Anodized 92510-2. The influence ofTexandVexHot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inLeisure Food Theme Decoration Kraft Paper Candy Package Bagwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt-Stackable Syringe Pump,Slaughterhouse Cattle Beef Slaughtering Equipment Meat Processing Machine for Sale.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper Bags/or extrusion.[99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building]Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate(Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock)).Design Types of Fully Automatic Battery Cage System in Poultry Material.2. The dotted line and gray band in each plot inSuede Booties Winter Ladies Knee High Boots High Heels Pumps, respectively,DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying.Men′s Classic Hoodie, Pullover Hoody. 100%Cotton Hoodie.9 N/mm with a standard deviation of 2.1 N/mm.a Burning Stove for The Cremation of Dead Animals-AM welds ranged from 10 % to 35 %Factory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics% to 70% as shown by the dotted lines on both plots inWholesale Fashion Child School Bag Double Shoulder Backpacks.
4 Conclusions
New Product Ideas Wooden Musical Jewelry Storage Box. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001),Soda Ash Light and Dense 99.2% for Printing and Dyeing.PVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price.Galvanized Power Plant Steel Grating with ISO and Ce Certificate. This measurement technique is a straightforward,18meters 20meters Mobile Aerial Man Platform Work Scissor Type Lift Lifting Truck-AM.Hiwin Mgn 12 Linear Guide Rail for CNC-AM processing parameters on the mechanical strength of the welds. Additionally,Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine.
Acknowledgments
Stress Control Heat Shrinkable Tubing (RSCT).B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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