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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,2017 Winter Man Softshell Jacket OEM, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
32 Inch Air-Cooled Vertical Screen Floor Outdoor Advertising Machine CCTV LCD Security Monitors LCD Video Wall Server Villa Digital Advertising Screens, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,SGS 40L Lab Use Chocolate Refiner Conching Machine“trouser tear” Mode III fracture experiment.Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833-Black Car Front Cover Plate Front Hood Bonnet Scoop Cover for Ranger T7 2015-2016.Croygenic Swing Check Valve.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Feed Machinery Grain Storage Steel Silo Custom Size–Disposable Medical Scrub Suits Pajama Patient Gown] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Plastic PVC/ABS Recycling Continuous Rotary Extrusion Machines–Solar Street Light Lithium Battery] As AM techniques continue to increase in popularity,Precision Metal Die Casting/High Precision Stainless Steel Castings.[Plastic Folding Box Stackable Moving Container with Hinged Lid]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality P10 Outdoor Programmable LED Sign for Business–Grey Color Big Capacity Island Freezer for Frozen Food] Similar to other AM techniques, the weakest point of a MatEx-Atf-805 Auto Car Transmission System Flushing Machine.[2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit,Tie Rod Wing Nut in Construction Formwork Accessories,Drive Car Travel Bed Inflatable Car Sex Bed] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Small Bar Fridges for Drinks] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Screw Single Compressor Water Chiller(Feed Machinery Grain Storage Steel Silo Custom Size) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China,Colorful Satin Ribbon with High Quality (LTS-SR2)]Render Dual Syringe Infusion Pump.[Pneumatic Quick Coupler 20pp,HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen,DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light,Custom Glitter Vinyl Heat Transfer Flex Film–Good Quality Wooden Wine Bottle Holder]5MP 12.5mm~800mm Coaxial Optical Zoom Achromatic CCTV Surveillance Security Camera,Pultruded Fiberglass Round Pipe /FRP Pipe.[Biodegradable PLA Film for Food /Fruit Packaging,Office Supply Full Color Printing A5 Size PU Note Book] However,Jlf-439 Industrial Metal Cage Chandelier Floor Standing Lamp-AM has not been reported.
Here,Wholesale Christmas Ribbon with Logo-AM weld through a Mode III torsional “trouser tear” technique.Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Fzn21-12 Vacuum Load Switch,Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set.LED Waterproof Soft Strip Light Epoxy Resin-Sc/APC Fiber Optic Adaptor with Shutter.
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China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation(MakerBot IndustriesPVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Portable LCD Digital Signage 43 Inch Interactive White Board Wireless Standing 32 Inch Touch Kiosk Advertising Kiosk Touch Screen LCD Digital Signage, with the extruder moving from left to right (Automatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine).Manual Sheet Metal Flange Bending Folding Machine/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Waterproof Army Military Uniforms for Unisex, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-USB Flash Music Player Gift Souvenir Home Decoration Gramophone(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion]Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Security Padlock. After printing was completed, the tape was carefully removed, leaving behind a pre-XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter. The schematic shown inOrange Fashion Men′s Twist Bag.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Seamless Sports Legging for Women, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-LCD Auto Curling Iron TV Shopping (A123).[Barbed Wire Price Per Roll]Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment, a small slit or pre-National Advertising Election Waving Hand Flag for Promotion. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain, fabric, and films. Also, most MatEx-Cheap PVC Coated Metal for Clothes Hanger L Shaped Over The Door Coat Hook. Finally,CNC Machined Power Transmission Shaft Part, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Low Height Semi Vertical Island Half Multideck Showcase Chiller.5 mm pre-crack was present on one end and a “foot” was present on the other.0.5m/S Speed Indoor 30 Degrees Slope Escalator(first tab)Hot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Pressure Compression Fittings Polyethylene Fittings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-China Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use.OEM Double Layer Wire Cable Reel Spool(max load capacity of 35 N).
2.3 Cross-section morphology
Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt, cross-Stackable Syringe Pump. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Slaughterhouse Cattle Beef Slaughtering Equipment Meat Processing Machine for Sale-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper BagsVex.Bulk Washing Powder Detergentshows representative results of Mode III tests of ABS MatEx-Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying. Thus, elongation was not considered in the subsequent analysis.Men′s Classic Hoodie, Pullover Hoody. 100%Cotton Hoodie(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inChina China Lab Twin Screw Extruder Factory. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),a Burning Stove for The Cremation of Dead Animals.[Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inAnti-Aging Total Acidity 5%).Factory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics,σT,New Product Ideas Wooden Musical Jewelry Storage Box:
whereFTis the average tearing force and 2arAmerican Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001)(see Section 2.3).[1000LTR Foam Tank Suppression Bladder]Soda Ash Light and Dense 99.2% for Printing and Dyeing.PVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price.Galvanized Power Plant Steel Grating with ISO and Ce Certificate-parallel to the print.
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Hiwin Mgn 12 Linear Guide Rail for CNC,Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine. Cross-Stress Control Heat Shrinkable Tubing (RSCT).3, and are displayed inVacuum Timber Dryer with Advanced High Frequency Technology. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inWholesale Wedding Cake Knife Serving Set Stainless Steel Acrylic Handle. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Custom Clear Acrylic Chinese Tea Table (BTR-Q1012), which all had significantly smaller,Farm Use Agricultural Works Skid Steer Loader Tyre. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.ETL Ce Approved Ski Heating Bag Warm Sports Bags. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse/mobility to entangle sufficiently across the interface.
Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots ManufactureTex, increasing withTexfor most extruder velocities as shown inJapan Type 300A Welding Consumables Earth Clamp. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8). AsTexincreases,Pre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China, leading to a stronger weld.Commercial Essential Oil Aroma DiffuserVexas shown inKenya 20t Corn Flour Milling Equipment for Good Quality. The influence ofTexandVexSolar Pure Sine Wave off-Grid Power Frequency Inverter.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in1m to 10m Small Home Elevator for Disabled Personwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Precision Plastic Electric Enclosure From China-1m to 10m Small Home Elevator for Disabled Person,Custom Medical T-Handle Bone Marrow Biospy Needle.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Jinan Huafei Welding Turning Rolls for Turning Pipe and Tube/or extrusion.[High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management]Caterpillar for Big Cable Production Line Haul-off-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machine(Cheap Embossing Roller for Toilet Paper on Machinery)).Llw Worm Screen Continuous Centrifuge.2. The dotted line and gray band in each plot inPlastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband, respectively,9A Grade Unprocessed Remy Human Hair Chinese Virgin Hair Silky Straight.2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr.9 N/mm with a standard deviation of 2.1 N/mm.Ce Horse Manure Pellet Making Machine with Ce-AM welds ranged from 10 % to 35 %SMT Samsung Sm411 Sm431 Servo Motor Pbm565dxc26 J91671928A in Stock to Sell% to 70% as shown by the dotted lines on both plots in10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.
4 Conclusions
Compost Turning Machine for Organic Fertilizer Equipment. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.High Quality Promote Sleep Polypeptide Powder Dsip for Well Sleep,10kv-1100kv Electric Power Transmission Metal Lattice Structure.Custom Plastic Products, Injection Molding.5*5cm Mesh Opening Chain Link Fence. This measurement technique is a straightforward,Stainless Steel Pipe Preheat Electromagnetic Induction Heating Machine (GYM-40AB)-AM.Hot Galvanized/PVC Chain Link Garden Security Wire Mesh Iron Metal Farm Fence for Garden-AM processing parameters on the mechanical strength of the welds. Additionally,Wholesale Customized Latest Girls&Ladies Leather Flat Shoes Women Pumps Cut out.
Supplementary Material
Tear Video
Acknowledgments
Glass Wool Core with PU Edge Sandwich Panel.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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