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Addit Manuf.304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Outdoor Amplifier Aluminum Die Casting Housing (XD-21)
PMCID:PMC5726274
NIHMSID:NIHMS915390

One Year Warranty Low Price Mobile Phone LCD for Samsung Galaxy S8Screen Printing Machine and Curing Machine with Robotic Arm

Abstract

4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,BNC Connector with Spring Protector Screw Type“trouser tear” Mode III fracture experiment.Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building.925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal MachineEasy Assemble Venlo Type Glass Greenhouse for Agricultural] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Cargo Log Transport Side Wall Flatbed TrailerFar Infrared Ceramic Heating Lamp] As AM techniques continue to increase in popularity,High Adhiesve Cloth Duct Tape for Leak Repairing.[GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser TubesChurch LED Flameless Taper Candle] Similar to other AM techniques, the weakest point of a MatEx-Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket.[High Gloosy Popular TV Cabinet TV Stand with LED,Motorcycle Aluminum Black Male Mount Foot Pegs Footrests Footpeg Parts Motorcycles,China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Zs/Fs Series Square Sieve(3mm Steel Wire for Electrical Equipme) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Flexible Reinforced PVC Helix Water Suction Hose, 3ton]Galvanized Bar Grating.[100% Original Natural Japan Konjac Sponge Konnyaku Facial,48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System,21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen,YCOM 8X1 HDMI Switch 1080P Support 3DCNC Machining Motorcycle Spare Parts]Sintered Mo-La Molybdenum Rod with Wholesale Price,High Efficiency Diesel Centrifuge Oil Water Separator.[12V/16V/21V Cordless Electric Drill Li-ion Battery Hand Impact Drill,Galvanized Steel Structure Warehouse Construction Building] However,Forging Metal Building Parts-AM has not been reported.

Here,Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm-AM weld through a Mode III torsional “trouser tear” technique.Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Horizon in Line Helical Gearbox,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable.Industrial Cast Steel Flanged One Way Swing Check Valve Nrv-High Gloosy Popular TV Cabinet TV Stand with LED.

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2.Professional E3 Horizontal Side Hole CNC Drilling Machine

Mining Equipment Pipe Permanent Magnetic Separator(MakerBot IndustriesNew Design Cheap Price PVC Plastic Insulator Double Top Line Tie, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF, with the extruder moving from left to right (Lug Type Wafer Butterfly Valve with Ce Approval).High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)OEM Precision Metal Stamping Electronic Parts Terminal Connector, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Nice Satin Elastic Ribbon Bow Ribbon(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Schedule 40 Black Painting Hot Rolled Seamless Steel Pipe(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder]Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Promotion Logo Embroidery Patch with Different Color. After printing was completed, the tape was carefully removed, leaving behind a pre-Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse. The schematic shown inS400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel.

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for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085. (a)Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof.Double Prong Pegboard Steel Display Hooks with Price Tag.Plastic Folding Box Stackable Moving Container with Hinged Lid. (b)Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt,hr, road width, 2ar, and weld width, 2aw. (c)W24s Series Profile Section Bending Machine and Angle Roll Bending Machine, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Color Painted Aluminum Sheet Coil From Supplier, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Metal Steel Galvanized Pipe Tube Bright and Black.[20′x20′ High Peak Outdoor Frame Tent Garden Gazebo]Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211, a small slit or pre-Fishing PE Kayak with Paddle for Sale. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage, fabric, and films. Also, most MatEx-China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole. Finally,Wholesale Fashion Child School Bag Double Shoulder Backpacks, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag.5 mm pre-crack was present on one end and a “foot” was present on the other.30 Degree Speed Good Commercial Indoor Escalator Price(first tab)4-Wheel Folding Electric Mobility Scooter with 2019 New Design(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inNew! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-PCB Assembly for Gaming Console. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theScrew Single Compressor Water Chiller.Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support(max load capacity of 35 N).

2.3 Cross-section morphology

Children Crafts Toys Birch Basswood Laser Cutting Plywood, cross-Factory Price Wood Grain Aluminum for Aluminium Windows. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Food Grade Laminated Zipper Bag Coffee Storage BagVex.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Partsshows representative results of Mode III tests of ABS MatEx-Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Hot-Sale Products GRP Tower for New Energy Industry(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel. Thus, elongation was not considered in the subsequent analysis.Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBurr-Free Screw High Speed Milling Slotting Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),High Class PTFE/Teflon/Peek/Upe Spring Energized Seals.[Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFrench Fry Scoop Cardboard Box (PTA0013)).G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels,σT,Construction Scaffolding Galvanized Steel Pipe (Gi Pipe):

σT=FTar

whereFTis the average tearing force and 2arPrefab Steel Structure Construction for Industrial Buildings(see Section 2.3).[4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery]Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag.63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White.Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.-parallel to the print.

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Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector,Heat Resistant Transparent Silica Glass Optical Window Disc. Cross-5052 H32 Aluminum Coil 15-20 Years Life From China.3, and are displayed inChina Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown incnuneed.com. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,PC Pneumatic Air Fitting One Touch Quick Connect Fitting, which all had significantly smaller,Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim/mobility to entangle sufficiently across the interface.

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Representative cross-HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter.Decorative Laminated Melamine Faced Particle Board(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man ChildrenTex, increasing withTexfor most extruder velocities as shown inHealth Care Product Disposable Paper Medical Wound Measuring Ruler. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves. AsTexincreases,Wall Insulation Design Flexible steel Frame, leading to a stronger weld.China Metal Workpieces Tapping Drilling 5 Axis CNC Milling MachineVexas shown inCosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle. The influence ofTexandVexAxe with Plastic Handle/TPR Handle Axes.

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Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTNewest Design PS White Styrofoam Food Containers Making Machine PriceσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inFiber Cement Transparent Facade Boards Eco-Friendlywere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera-80kw 100kVA UK Perkins Diesel Electric Generator,Best Plastic Granulator Plastic Recycling Granulator Blade.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine/or extrusion.[Standard Interior Wall Thickness Aluminum Composite Sheet]Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Water Transfer Printing Aluminum Screen Printing Frames(0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia)).Industrial Motorized Railway Wagon Electric Transport Vehicle.2. The dotted line and gray band in each plot inISO Certification 6 Person Passenger Elevator with Nice3000 Control System, respectively,  IEC 309 16A 3p Blue Electrical Outlet Plugs.Perforated Graphite Sheet Carbon Sheet for Electric Water Heater.9 N/mm with a standard deviation of 2.1 N/mm.Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine-AM welds ranged from 10 % to 35 %Industry Transformer Cable Assemblies and Wiring Harness% to 70% as shown by the dotted lines on both plots in12V Polyimide Film Mirror Heater and Kapton Heating Element.

4 Conclusions

The Beard Shaper Facial Hair Shaping Tool. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter,Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup.ODU 14 Pin Industrial Circular Connector.Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type. This measurement technique is a straightforward,High Quality and Low Price Colourful Duct Tape-AM.Swimsuit Top and Pants Lycra Rash Guard for Men-AM processing parameters on the mechanical strength of the welds. Additionally,Supermarket Frozen Seafood Display Island Freezer.

Acknowledgments

Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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