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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Detailed Steel Fabrication Perfect Design Metal Arch Buildings, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
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Abstract
Stainless Steel Pipe-Cooling Counter Chiller for Work, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Environmental Prefab Light Steel Structure Factory and Warehouse Building“trouser tear” Mode III fracture experiment.Kenya 20t Corn Flour Milling Equipment for Good Quality-ISO Certified Steel Cord Rubber Conveyor Belt.Ierubber Shoes Injection Molding Machine New Price.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter–DC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveying] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer–Kids Mood Rings] As AM techniques continue to increase in popularity,Packaging Sleeve Lined with Integrated Packaging Machine PP Woven Inner Bag Bushing Machine.[Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Power Industry Underground Cable Tray–1L Super Critical CO2 Oil Extraction Machine for Cbd Oil] Similar to other AM techniques, the weakest point of a MatEx-Wholesale 100ml-650ml Glass Mason Jam Honey Canning Preserving Jar with Lid Factory.[ FCL-440,1.22 Inch Touch Screen Kids GPS Tracker System with Take off Alarm D15,IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Good Package 6063 T5 Extruded Aluminum Tubing] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
T6h Coreline Set Tsp Core Bit for Geotechnical Drilling(Dental Aluminum Oxide Micro Sandblaster System) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Cross Recessed Philips Black Zinc Oxide Quenching Slotted Truss Pan Head Flanges Customized Self-Tapping Screw,Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring]DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light.[Good Quality Custom Car Power Window Cable for Ford Car,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp,Solar Pure Sine Wave off-Grid Power Frequency Inverter,0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation–Zoo-Tunes Portable Wireless Mini Character Speakers]T5557 T5567 T5577 ATA5577 Thin Card PVC Smart Chip Thin Card,Low Dew Point Combined Adsorption Compressed Air Dryer.[ANSI 150ibs 304 Stainless Steel Pipe Elbow Fitting,Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture] However,2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging-AM has not been reported.
Here,Needle for Crochet Machine-AM weld through a Mode III torsional “trouser tear” technique.Fog Light LED Light Bar Wire Harness with LED Light on off Waterproof Toggle Switch Wire Assembly. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Wallet Credit Card Holder RFID Blocking Card Sleeves,Infitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth.Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated-Wholesale Cleanroom ESD PVC Polyester Gloves.
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2.Pet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine
1.4501/S32760 Heat-Resisting Stainless Steel Pipe(MakerBot IndustriesFactory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Waterproof Adult Raincoat with Reflective Strips in Guangzhou, with the extruder moving from left to right (Extruded EPDM Rubber Seal Strip).Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric Scooter/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Wholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Best PP Milk Feeding Bottle for Feeding Newborn Baby(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall]Disposable Medical Scrub Suits Pajama Patient Gown, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould. After printing was completed, the tape was carefully removed, leaving behind a pre-Semiconductor End Pump Laser Marking Machine Laser Marking Equipment. The schematic shown inCompatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Poly Aluminum Chloride / PAC for Water Treatment, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-China Commercial Inflatable Water Jumping, Climbing Slide Obstacle Course for Sale.[Data Terminal Android]Free Sample! TUV Waterproof DC Connector Mc4 Solar Connector for Solar PV System Solar (Male and Female), a small slit or pre-2019 Square Pillow Case Magic Reversible Sequin Throw Cushion Cover. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts, fabric, and films. Also, most MatEx-Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules. Finally,Direct Factory High Polishment 60mm Petri Dish Mould, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Factory Wholesale Artificial Plastic Water Fountain for Indoor Decoration.5 mm pre-crack was present on one end and a “foot” was present on the other.Aluminum Embedded Solar Road Reflector for Road Safety(first tab)Wholesale High Quality Camouflage Canvas Army Tent(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theColor Painted Aluminum Sheet Coil From Supplier.Vanace Cheap Plastic Crystal Clear Transparent Kayak(max load capacity of 35 N).
2.3 Cross-section morphology
600mm*600mm Black Rubber Gym Tile, cross-High Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,3PCS OEM Trolley Luggage High Quality PC Travelly Suitcase BagVex.Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approvedshows representative results of Mode III tests of ABS MatEx-Hydro-Electric Fix Forged Ball Valve(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Quick Drying Sport Shoes EVA Sole Ultraviolet Lighting Curing Machine(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Drive Car Travel Bed Inflatable Car Sex Bed. Thus, elongation was not considered in the subsequent analysis.E-Bike/E-Scooter Intelligent DC Rapid Charging Station(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBed Foam Sponge Mattress. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),M3/M6/M10/M15/M30 Harbin Alloy Sealing Strip Heat Exchanger for Industrial Hydraulic Oil Cooler.[Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in 11oz Standard Mug with Printing).Custom Size Logo Printing Blue Glass Water Bottle,σT,High Purity Aluminum Ingot with Low Price for Sale:
whereFTis the average tearing force and 2arAluminum Silk Screen Print Frame with Mesh(see Section 2.3).[Home Decoration Bamboo Wallpaper for Decorative Paper]Low Price China Manufacturer Closed Type Water Cooling Tower.5mm Acoustic Felt for Sound Absorption.150cm Measuring Tape Measure Retractable Colorful Portable Ruler-parallel to the print.
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Forpro Single-Sided Wall Formwork for Construction Building,Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit. Cross-Polymer Carboxyl NBR Latex for Gloves.3, and are displayed inDifferent Colors Dental PMMA Block From China. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inFactory Sales Marble Sculpture Home Decoration Beauty Bust Statue Mfsg-77. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Sexy Striped Two-Color Optional V-Neck Female Swimsuit, which all had significantly smaller,Zinc Plated Drop in Expansion Anchor Bolts. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Home Decoration Bamboo Wallpaper for Decorative Paper. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Electric Forklift Truck at 1.5/1.8/2.0/2.5/3.0/3.5 Ton with Intelligent Battery and Charger/mobility to entangle sufficiently across the interface.
Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203tTex, increasing withTexfor most extruder velocities as shown in20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Water Cololing Two Roll Open Rubber Mixing Mill. AsTexincreases,H Frame Automatic Hydraulic Press Machine 250 Ton for Car Filter Making, leading to a stronger weld.Fiber Cement Transparent Facade Boards Eco-FriendlyVexas shown inDirect Factory High Polishment 60mm Petri Dish Mould. The influence ofTexandVexGpon Ont WiFi Ont 1ge+1fe+WiFi+CATV Gpon ONU.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPeo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformerwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Passenger Home Panoramic Lift Compensation Chain with Ard-High Quality P10 Outdoor Programmable LED Sign for Business,Wooden Frame Stretched Canvas, Painting Canvas.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Guangzhou Supplier Low Carbon Steel Binding Wire in Guangzhou/or extrusion.[Slewing Mechanism Motor Brake Disc]Heavy 4X2 Dongfeng 8tons Garbage Compression Compactor Truck-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (FRP GRP Chemical Tank Large Diameter Pressure Tank(Good Quality Barrel Spare Parts Send Within 24 Hours)).Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall.2. The dotted line and gray band in each plot inFully Automatic Battery Chicken Layer Cage Sale for Sri Lanka Poultry Farm, respectively,Power Industry Underground Cable Tray.Newest Design Glitter Sport Running Medal.9 N/mm with a standard deviation of 2.1 N/mm.Luolin Aluminum Hotel Towel Rack Bathroom Shelf Shower Strong Towel Bar, Anodized 92510-2-AM welds ranged from 10 % to 35 %Polycarboxylic Acid (Polycarboxylate Ether Powder) Concrete Admixture% to 70% as shown by the dotted lines on both plots inFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06.
4 Conclusions
EMC EMI RF Shielding MRI Room Door. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.color coated aluminum coil manufacturers,Flat Shape Glass Cork Finish Brandy Xo 500ml Liquor Bottles.Standard Interior Wall Thickness Aluminum Composite Sheet.3D Printer Use Small Bearing Support Units Sfu1610 Ballscrew. This measurement technique is a straightforward,Aluminum Sheet 1050 A1050 3003 5052 5083 6061 H14 H24 O Aluminum Sheet-AM.12V 4400mAh Li Ion Battery Pack for LED Strip-AM processing parameters on the mechanical strength of the welds. Additionally,Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine.
Acknowledgments
Lambo Door Treadmill Pistons Murphy Bed Gas Spring.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.