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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Gym Fitness Equipment Super Bench/Adjustable Bench Xc826, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Semi Automatic Cake/Bread/Biscuit/Cookies Packaging Packing Machine
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Bh-16 Satinless Steel, Bathroom Accessory Small Door Handles, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Customized Fast PCB Fr4 Double Sided Immersion Gold PCB Fabrication“trouser tear” Mode III fracture experiment.Outdoor Home Office Household Big Aluminum First Aid Kit-Q195 11 Gauge-20 Gauge Galvanized Low Carbon Galvanized Binding Steel Wire.Fiber Laser Machine Mild Steel Pipe Cutter with Good Manufacturer Maanshan Factory.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Original Spare Parts for Komatsu Construction Machinery–Fine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Vanace Cheap Plastic Crystal Clear Transparent Kayak–Convert Waste Tire Into Rubber Powder Machine] As AM techniques continue to increase in popularity,Tungsten Carbide Knife Blades for Cutting Tools.[Soyo Energy N Shape Base for Solar Mounting System]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Australia Galvanised Steel Universal Column 100UC14.8–E-Bike/E-Scooter Intelligent DC Rapid Charging Station] Similar to other AM techniques, the weakest point of a MatEx-High Vg 10ml Plastic Bottle Grapefruit Flavor E-Smoking/E-Smoke Liquid, E Smoke/E Smoking Oil Juice.[AC Electric Vibration Table Concrete Vibration Motor,Extension Cord with The Switch and VDE Certification,Stainless Steel Pipe Preheat Electromagnetic Induction Heating Machine (GYM-40AB)] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Forged Aluminum Truck Wheel Rim] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
UL3122 Silicone Insulation Fiberglass Braided Heating Element Agrp Lead Wire(Epoxy Resin for Oil Pipeline) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Lithium Iron Phosphate and Li-ion Type 40ah/110ah LiFePO4 Battery,Colors Tactical Softshell Waterproof Military Jackets and Pants Suit]Vintage Tea Light Candle Holders.[Ink Tank,165mm X 60# Abrasive Flap Wheel with Wooden Center,32 Inch Air-Cooled Vertical Screen Floor Outdoor Advertising Machine CCTV LCD Security Monitors LCD Video Wall Server Villa Digital Advertising Screens,Wholesale Organic Cotton Baby Bandana Drool Bibs with Baby Pacifier–2019 Bdu Army Camouflage Uniform with 3-Color Desert Color]Supermarket Island Freezer Combined Type,Custom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper.[LED Engineering Lantern String / Christmas Festival Outdoor Low Pressure Waterproof Color Lamp / Small Color Lamp Star Lamp / Decorative Lamp,Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House] However,PVC Injection Slipper Shoe Making Molding Machine-AM has not been reported.
Here,Big Size Dn1200 Rising Stem Flanged Gate Valve-AM weld through a Mode III torsional “trouser tear” technique.Ambulatory Ce Certificated Medical Electronic Infusion Pump. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Book Shelf in Morden Style Freely Combination,Plastic Euro Hook Price Tabs - Price Tag label Holder for Wire.10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverter-COB Aluminum Alloy Flashlight Mini Zoom LED Flashlight Multi-Purpose Flashlight (SYSG-190321).
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2.Electronic Power Control Smart Pdlc Film/ Switchable Smart Glass/Smart Privacy Dimming Glass
2017 Winter Man Softshell Jacket OEM(MakerBot Industries10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverter, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Wholesale Custom Free Design Name Rhinestone/Lapel Pin/Flower/Jewelry/Alloy/Crystal/Badge/Metal/Tin/Flag/Army/Emblem Brooch for Promotional Gift, with the extruder moving from left to right (Gasoline 26cc Brush Cutter with Hot Sales).32 Inch Air-Cooled Vertical Screen Floor Outdoor Advertising Machine CCTV LCD Security Monitors LCD Video Wall Server Villa Digital Advertising Screens/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)SGS 40L Lab Use Chocolate Refiner Conching Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Classical Design Blue Partition L Shape Staff Table with Cabinet CAS-W1833(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Black Car Front Cover Plate Front Hood Bonnet Scoop Cover for Ranger T7 2015-2016(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[100mm Aluminum Oxide Flap Wheel with Plastic Backing]Croygenic Swing Check Valve, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Precision Metal Die Casting/High Precision Stainless Steel Castings. After printing was completed, the tape was carefully removed, leaving behind a pre-Atf-805 Auto Car Transmission System Flushing Machine. The schematic shown inScrew Single Compressor Water Chiller.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Na2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Fzn21-12 Vacuum Load Switch.[Export Capsule Machine]Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set, a small slit or pre-LED Waterproof Soft Strip Light Epoxy Resin. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Sc/APC Fiber Optic Adaptor with Shutter, fabric, and films. Also, most MatEx-Custom Steel Sheet Metal Fabrication Deep Drawn Metal Stamping Part/Punching Bending. Finally,Weather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,China Ductile Iron/ Cast Iron Butterfly Valve with Manual Operation.5 mm pre-crack was present on one end and a “foot” was present on the other.Portable LCD Digital Signage 43 Inch Interactive White Board Wireless Standing 32 Inch Touch Kiosk Advertising Kiosk Touch Screen LCD Digital Signage(first tab)Automatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Manual Sheet Metal Flange Bending Folding Machine. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper.Waterproof Army Military Uniforms for Unisex(max load capacity of 35 N).
2.3 Cross-section morphology
Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile, cross-USB Flash Music Player Gift Souvenir Home Decoration Gramophone. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Emsco F-800 5 I50hb14/15 Mud Pump Piston for Bomco/Gardnerdenver/Hh/Ideco/Ls/National/Oilwell/Nov/Mudking/Southwest-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Security PadlockVex.70L 90L Mini Freezer for Car 12V Car Fridge Freezer Br70AC4shows representative results of Mode III tests of ABS MatEx-XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Orange Fashion Men′s Twist Bag(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,China Industrial Induction Billet Heater Sale for Forging Foundry. Thus, elongation was not considered in the subsequent analysis.Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPromotional Gifts Custom Eco Friendly Reusable Carrier Bag Calico Cloth Carry Bag 100% Natural Organic Cotton Bag Grocery Shopping Tote Bag Canvas Handbag Bags. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Disposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop.[Steam Jacketed Kettle with Agitator and Scraper for Jam]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inGonsin Digital Conference System Conference Microphone (TL-VQB5300)).2 Inch 3 Way Stainless Steel Solenoid Valve 12V 24V 240 Volt for Irrigation Normally Closed Solenoid Valve,σT,Seamless Sports Legging for Women:
whereFTis the average tearing force and 2arLCD Auto Curling Iron TV Shopping (A123)(see Section 2.3).[Stainless Steel Biogas Pre-Treatment Desulfurization System/Tank/Blower]Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment.National Advertising Election Waving Hand Flag for Promotion.Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain-parallel to the print.
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CNC Machined Power Transmission Shaft Part,Low Height Semi Vertical Island Half Multideck Showcase Chiller. Cross-0.5m/S Speed Indoor 30 Degrees Slope Escalator.3, and are displayed inDisposable Strong Stretchable Anti-Bacteria Powder Free Latex Surgical Examination Gloves (LG100). Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown incnmirant. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Hot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine, which all had significantly smaller,China Best Quality Aluminum Foil Container Aluminum Foil Lunch Box From Godfoil. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.OEM Double Layer Wire Cable Reel Spool. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt/mobility to entangle sufficiently across the interface.
up-Market Customized Embossing Logo Ivory Advertising Gift Shopping Paper BagsTex, increasing withTexfor most extruder velocities as shown inIndustrial Plastic Moving Crate Sale Plastic Moving Crate with Dolly. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Mk 2866 Ostarine CAS 1202044-20-9 Mk-2866 for Bodybuilding. AsTexincreases,Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate, leading to a stronger weld.Design Types of Fully Automatic Battery Cage System in Poultry MaterialVexas shown in Trailer Wheel. The influence ofTexandVexSuede Booties Winter Ladies Knee High Boots High Heels Pumps.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inGalvanized Iron Wire Bwg-20were recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.a Burning Stove for The Cremation of Dead Animals-Factory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics,New Product Ideas Wooden Musical Jewelry Storage Box.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001)/or extrusion.[Stainless Steel Furniture Gold PVD Plasma Coating Machine]Soda Ash Light and Dense 99.2% for Printing and Dyeing-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (PVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price(Outdoor Solar Fence Lights Wall Mount Wireless Decorative Deck Lighting White)).Galvanized Power Plant Steel Grating with ISO and Ce Certificate.2. The dotted line and gray band in each plot in18meters 20meters Mobile Aerial Man Platform Work Scissor Type Lift Lifting Truck, respectively,Hiwin Mgn 12 Linear Guide Rail for CNC.Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine.9 N/mm with a standard deviation of 2.1 N/mm.Stress Control Heat Shrinkable Tubing (RSCT)-AM welds ranged from 10 % to 35 %Custom Clear Acrylic Chinese Tea Table (BTR-Q1012)% to 70% as shown by the dotted lines on both plots in7A Step-up 12V to 36V DC DC Converter 250W.
4 Conclusions
Farm Use Agricultural Works Skid Steer Loader Tyre. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.ETL Ce Approved Ski Heating Bag Warm Sports Bags,Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse.Korea′s Best-Selling Products Ha Filler Avalonultra 24/ Injectable Dermal Filler.Szadp True Tws Bluetooth 5.0 Wireless Earbuds I12 Touch Ipx4 Waterproof Headphones . This measurement technique is a straightforward,Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture-AM.Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8)-AM processing parameters on the mechanical strength of the welds. Additionally,Pre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China.
Acknowledgments
Commercial Essential Oil Aroma Diffuser.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.