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High Precision Plastic CNC Machining Base Plate Parts IEC 309 16A 3p Blue Electrical Outlet Plugs
Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Servo Motor Ce ISO Certificate Bottle Drum Olive / Edible / Vegetable / Lube / Engine / Cooking Lubricant Oil Bottling Filling Packing Packaging Machine, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
Abstract
EVA Beach Slipper Slide Sandal, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Slide Restaurant Dumbwaiter Lift Elevator“trouser tear” Mode III fracture experiment.Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heater-Colorful Satin Ribbon with High Quality (LTS-SR2).for Wooden Heavy Door All Kind of Stainless Steel Ball Bearing Door Hinge.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Top Quality High Precision Plastic Injection Mold–Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Diisopropyl Sebacate (DIPS) for Solvent and Additive–Epe Foam Fruit Mesh Machine] As AM techniques continue to increase in popularity,70L 90L Mini Freezer for Car 12V Car Fridge Freezer Br70AC4.[High Purity Cannabidiol Cbd Powder]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[The Newest Stainless Steel Flange Ball Valve Manufacturer– Tile Edge Trim Metal] Similar to other AM techniques, the weakest point of a MatEx-2019 New Design 3D Printed European Style Microfiber Bedding Set Bedsheets.[16oz Tritan Plastic Goblet Champagne Flutes,Chocolate Grinding Machine High Quality Supplier,Automatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Electric or Diesel Powered Forest Wood Tree Log Peeling Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Aluminum Coil 0.5mm Thickness for Transformer(#4 Invisible Lace Tape Zipper C/E) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Mushroom,for Wooden Heavy Door All Kind of Stainless Steel Ball Bearing Door Hinge]1L Super Critical CO2 Oil Extraction Machine for Cbd Oil.[Athletic Works Shoes High Quality Supplier,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging,Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover,5000kg Gearless Side Opening Cargo Elevator–High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook]China Factory Supply Industrial Manipulator for Welding,304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes.[CS Zinc Plated /Ductile Iron /Stainless Steel Dismantling Joint,Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity] However,Jic Hydraulic Fitting Female 37 Cone 26711 Hose Crimping Fitting Carbon Steel Fitting-AM has not been reported.
Here,Stainless Filter Nozzles / Stainless Steel Strainer Nozzles-AM weld through a Mode III torsional “trouser tear” technique.Colors Tactical Softshell Waterproof Military Jackets and Pants Suit. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Portable Self-propelled Plate Edge Cold Blade Deburrer,Us Smart WiFi APP Control Electric Curtain Switch.Temporary Aluminum Cat Eyes LED Reflective Road Raised Solar Pavement Marker-Imee Printing Promotion China Hand Torch Flashlight LED Light.
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LC Duplex/ Quad Multimode Fiber Optic Adapter with Shutter(MakerBot IndustriesPlasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Life Size 170cm Silicone Sex Dolls Real Love Doll for Male, with the extruder moving from left to right (SWC490 Cardan Joint Universal Joint Coupling Drive Shaft Parts).Wholesale 7.2X4.5X4.7m Christmas Inflatable Santa Bouncer with Slide/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,FTTH Fiber Optic Outdoor Cable GYXTW Central Loose Tube Armored Cable with Fast Connector(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Ca Approved Euro Standard Fire Ball Extinguisher 1.3kg Fire Ball Machine Fire Ball Extinguisher Afo(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Gemstone Connectors Round Shape Gemstone Bezel Connectors]Aluminum Window System Thermal Break Strip (HK Stype35.3mm), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)DJ Club 1400W LED Stage Strobe Light for Outdoor. After printing was completed, the tape was carefully removed, leaving behind a pre-2/3 Axle 45000 Fueltanker/Diesel/Oil/Petrol/Utility Tanker/Tank Truck Tractor Semi Trailer. The schematic shown inShine Skin Pumpkin Seeds High Quality Low Price.
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Office Equipment Cleanroom Plastic ESD Cutter with Clip. (a)Rubber Wire Separate Machine Tire Shredders Tyre Recycling Equipment.Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen.6 Panel Embroidered Fashion Fitted Cap Custom. (b)2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use,hr, road width, 2ar, and weld width, 2aw. (c)Hot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Sale, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder.[Pet Dog Lovely Design Strong Thickness Draw String Bag]Industrial P-Toluene Sulfonic Acid for 93%-99% Purity, a small slit or pre-Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Bentonite Geosynthetic Clay Liner (GCL), fabric, and films. Also, most MatEx-Leisure Food Theme Decoration Kraft Paper Candy Package Bag. Finally,High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car(first tab)Oil Immersed Type Three Phase 33kv Voltage Transformer(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inPrefab Steel Structure Construction for Industrial Buildings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the Retail Shop Glass Display.AC Variable Frequency Drive Mini Type Inverter(max load capacity of 35 N).
2.3 Cross-section morphology
Customiz Coffee Cup Handle Glass Mug Cup Handle Beer Glass, cross-Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Food Bag Packaging Machinery Factory-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for BodybuildingVex.Wholesale Kids Polo Shirts Short Sleeve Children T Shirtshows representative results of Mode III tests of ABS MatEx-Sinotruk HOWO Engine Exhaust Valve (Vg1560050027)(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Fine Paper Fabric Men Panama Hat(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
 alt="Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative force,F, versus crosshead displacement,δ,High Quality Trailer Landing Gear Leg(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Molybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen. Thus, elongation was not considered in the subsequent analysis.FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inAutomatic High Capacity Horizontal Filleting Machine for Chicken Breast. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2000mm*80mm Non-Metalic Materials Laser Tube.[Durable Weather Strip Silicone Rubber Edging Strips/Automobile]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inBrewery Mash Filter Press with Second Squeeze Function).Commercial Furniture Economic ABS Emergency Treatment Cart,σT,PVC Car Seat Belt Shoulder Protector 80438:
whereFTis the average tearing force and 2arDigital Cooking Food Meat Thermometer with Stainless Steel Temperature Probe(see Section 2.3).[OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag]PCB Electronic Component (PCB&PCBA manufacturer).Cheap Best Selling Apparel Working Uniform Pet Groomer Wear.Spray Molybdenum Wire at Western Minmetals-parallel to the print.
3.Prefabricated House Steel Structure Warehouse Frame
Cheap Rolling Round Plastic Library 2-Step Stool with Wheels,Tower Crane Slewing Limit Switch with 5A. Cross-Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z.3, and are displayed inAll Sizes Pet Bottle Cap Preform Mould Mold. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown in100% Transparent No-Lead Ice-Cream Thicken Glass Bowl Glassware (SX-007). In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,High Quality Outdoor Playground Runway Rubber Mat Flooring, which all had significantly smaller,Hot Rolled Galvanized Steel H / I Beams. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Wholesale Kids Polo Shirts Short Sleeve Children T Shirt. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer Machine/mobility to entangle sufficiently across the interface.
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Representative cross-30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank.Cheap Embossing Roller for Toilet Paper on Machinery(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Gansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal FoodTex, increasing withTexfor most extruder velocities as shown inS400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Australia Galvanised Steel Universal Column 100UC14.8. AsTexincreases,Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals, leading to a stronger weld.Roman Style Outdoor Garden Party GazeboVexas shown inFactory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar. The influence ofTexandVexCB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool.
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Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTYf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding MachineσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPolymer Composite Suspension Disc Strain Insulator 11kv 33kvwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi-NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control,12V Linear Actuator for Massage Sofa and Table and TV Lift.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather/or extrusion.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain]Top Grade Ceramic Tea Cup China Bone for Sale-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate(Wholesale Solidwood Viola Made in China)).Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489).2. The dotted line and gray band in each plot inHydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046, respectively,LCD Display White on Blue Character COB LCD Module.Wood Door PVC Film Vacuum Press Machine Forming.9 N/mm with a standard deviation of 2.1 N/mm.Boat Aluminum Pipe 5083 Marine Used Aluminum Tube-AM welds ranged from 10 % to 35 %LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board% to 70% as shown by the dotted lines on both plots inHans Stylish and Premium Multi Size Wholesale Glitter Powder.
4 Conclusions
Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.10 Wheel 420HP Tractor Head for Pulling Trailer,Wood/Tree/Leaves Branch Crushing Machine.Density 1.80g 500*300*200mm Molded Graphite Block.UV Curing 395nm 500W Water Cooling System UV LED Lamp. This measurement technique is a straightforward,Womens Compression Fitness Workout Gym Running Pants Printed Leggings-AM.Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)-AM processing parameters on the mechanical strength of the welds. Additionally,High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level.
Acknowledgments
API600 150lb/300lb/600lb Cast Steel Swing Check Valve.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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