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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Well-Designed and Interesting Swing Cards for Children′s Bag, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Wallet Credit Card Holder RFID Blocking Card Sleeves
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Discount HOWO High Pressure LPG Delivery Dispenser Truck“trouser tear” Mode III fracture experiment.Sodium Acid Pyrophosphate E450 Sapp-Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018.Safe Durable Construction Scaffold Steel Plank for Scaffolding.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Top Quality High Precision Plastic Injection Mold–Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Diisopropyl Sebacate (DIPS) for Solvent and Additive–Fusion Thermal and Night Vision Working Day and Night] As AM techniques continue to increase in popularity,11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A.[High Purity Cannabidiol Cbd Powder]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[The Newest Stainless Steel Flange Ball Valve Manufacturer– Tile Edge Trim Metal] Similar to other AM techniques, the weakest point of a MatEx-Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve.[16oz Tritan Plastic Goblet Champagne Flutes,Wrist Weights,Automatic Plastic Ampoule Foliar Fertilizer Pesticide Potting Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Electric or Diesel Powered Forest Wood Tree Log Peeling Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15(Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Mushroom,for Wooden Heavy Door All Kind of Stainless Steel Ball Bearing Door Hinge]Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer.[www.willingtire.com,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging,Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover,5000kg Gearless Side Opening Cargo Elevator–High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook]Adjustable Decline Bench (AXD-5037),Sheet Metal Hydraulic Folding Machine.[China Pyrex Food Storage,Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity] However,0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia-AM has not been reported.
Here,Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag-AM weld through a Mode III torsional “trouser tear” technique.Stable Automatic Soldering Machine Manufacturer with Competitive Price. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,OSB Oriented Strand Board 9/12/15/18mm,Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant.Giant Christmas Socks Carnival Amusement Park Inflatable Slide-High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter.
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Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H(MakerBot IndustriesPlasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Disposable PS Foam Food Container Foam Food Box Machine Mt105/120, with the extruder moving from left to right (Disposable Stainless Surgical Scalpel Blades with Handle).Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)High Quality Creative Design Promotion Gift Running Medal of Souvenir, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Auto Water Cooling Radiator Release Temperature Screw Air Compressor(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Gemstone Connectors Round Shape Gemstone Bezel Connectors]OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Bestsub Printed Tablet Case for iPad Mini (IMD06G). After printing was completed, the tape was carefully removed, leaving behind a pre-Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale. The schematic shown inHigh Precision Automatic Twisting, Soldering and Crimping Machine.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building.[Heat Sink]925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry, a small slit or pre-High Adhiesve Cloth Duct Tape for Leak Repairing. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket, fabric, and films. Also, most MatEx-Zs/Fs Series Square Sieve. Finally,3mm Steel Wire for Electrical Equipme, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Galvanized Bar Grating.5 mm pre-crack was present on one end and a “foot” was present on the other.Sintered Mo-La Molybdenum Rod with Wholesale Price(first tab)High Efficiency Diesel Centrifuge Oil Water Separator(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inPrefab Steel Structure Construction for Industrial Buildings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Forging Metal Building Parts. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the Retail Shop Glass Display.Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm(max load capacity of 35 N).
2.3 Cross-section morphology
Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6), cross-Horizon in Line Helical Gearbox. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Industrial Cast Steel Flanged One Way Swing Check Valve NrvVex.Wholesale Kids Polo Shirts Short Sleeve Children T Shirtshows representative results of Mode III tests of ABS MatEx-High Gloosy Popular TV Cabinet TV Stand with LED(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF. Thus, elongation was not considered in the subsequent analysis.Lug Type Wafer Butterfly Valve with Ce Approval(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inAutomatic Electric Concrete Pole Making Machine with Taper Cage Welding Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal.[Durable Weather Strip Silicone Rubber Edging Strips/Automobile]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inBrewery Mash Filter Press with Second Squeeze Function).OEM Precision Metal Stamping Electronic Parts Terminal Connector,σT,Nice Satin Elastic Ribbon Bow Ribbon:
whereFTis the average tearing force and 2arSchedule 40 Black Painting Hot Rolled Seamless Steel Pipe(see Section 2.3).[OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag]Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine.Promotion Logo Embroidery Patch with Different Color.Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse-parallel to the print.
3.S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel
for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085,Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof. Cross-Double Prong Pegboard Steel Display Hooks with Price Tag.3, and are displayed inAll Sizes Pet Bottle Cap Preform Mould Mold. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inE-MARK Approved 140mm Hamburger LED Trailer Stop Tail Lamp. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Plastic Folding Box Stackable Moving Container with Hinged Lid, which all had significantly smaller,Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.W24s Series Profile Section Bending Machine and Angle Roll Bending Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Color Painted Aluminum Sheet Coil From Supplier/mobility to entangle sufficiently across the interface.
Fishing PE Kayak with Paddle for SaleTex, increasing withTexfor most extruder velocities as shown inS400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage. AsTexincreases,China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole, leading to a stronger weld.Wholesale Fashion Child School Bag Double Shoulder BackpacksVexas shown inFactory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar. The influence ofTexandVexMen′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPolymer Composite Suspension Disc Strain Insulator 11kv 33kvwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.PCB Assembly for Gaming Console-Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support,Children Crafts Toys Birch Basswood Laser Cutting Plywood.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Factory Price Wood Grain Aluminum for Aluminium Windows/or extrusion.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain]Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Food Grade Laminated Zipper Bag Coffee Storage Bag(Wholesale Solidwood Viola Made in China)).Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags.2. The dotted line and gray band in each plot inTool Key Gun Electric Tool Locksmith Tool for Unlocking Lock, respectively,Hot-Sale Products GRP Tower for New Energy Industry.Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019.9 N/mm with a standard deviation of 2.1 N/mm.Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel-AM welds ranged from 10 % to 35 %Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine% to 70% as shown by the dotted lines on both plots inHans Stylish and Premium Multi Size Wholesale Glitter Powder.
4 Conclusions
High Class PTFE/Teflon/Peek/Upe Spring Energized Seals. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels,Construction Scaffolding Galvanized Steel Pipe (Gi Pipe).Prefab Steel Structure Construction for Industrial Buildings.Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This measurement technique is a straightforward,63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White-AM.Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.-AM processing parameters on the mechanical strength of the welds. Additionally,Low Price Air Control Valve 10bar Design Automatic Air Vents.
Supplementary Material
Tear Video
Acknowledgments
Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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