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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Food Grade Laminated Zipper Bag Coffee Storage Bag“trouser tear” Mode III fracture experiment.Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags-Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock.Hot-Sale Products GRP Tower for New Energy Industry.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Feed Machinery Grain Storage Steel Silo Custom Size–Disposable Medical Scrub Suits Pajama Patient Gown] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Plastic PVC/ABS Recycling Continuous Rotary Extrusion Machines–Ceramic Kitchen Sponge Holder Suppliers for Sale] As AM techniques continue to increase in popularity,Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019.[Plastic Folding Box Stackable Moving Container with Hinged Lid]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Quality P10 Outdoor Programmable LED Sign for Business–Grey Color Big Capacity Island Freezer for Frozen Food] Similar to other AM techniques, the weakest point of a MatEx-Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel.[2019 Hot Sale Professional OEM Manufacturer Loose Powder Foundation Blush Eye Lash Makeup Brush Kit,Best Tablet For Microsoft Office,Drive Car Travel Bed Inflatable Car Sex Bed] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Small Bar Fridges for Drinks] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine(High Class PTFE/Teflon/Peek/Upe Spring Energized Seals) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China,Colorful Satin Ribbon with High Quality (LTS-SR2)]G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels.[5g Flat Knitting Machine for Sweater (AX-132S),HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen,DJ Disco Light LED 7PCS Full Color 10W*4in1 Moving Head Light LED Moving Head Light LED Bulb LED Moving Head LED for Night Club Disco KTV Light,Custom Glitter Vinyl Heat Transfer Flex Film–Good Quality Wooden Wine Bottle Holder]Construction Scaffolding Galvanized Steel Pipe (Gi Pipe),Prefab Steel Structure Construction for Industrial Buildings.[Customize Wooden Big Jewelry Collection Box/Gift Box/Wooden Package Box,Office Supply Full Color Printing A5 Size PU Note Book] However,Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag-AM has not been reported.
Here,63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White-AM weld through a Mode III torsional “trouser tear” technique.Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Low Price Air Control Valve 10bar Design Automatic Air Vents,Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector.Heat Resistant Transparent Silica Glass Optical Window Disc-5052 H32 Aluminum Coil 15-20 Years Life From China.
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2.Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication
Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip(MakerBot IndustriesPVC Octangle /Compact Male and Female Threaded Ball Valve with Good Price, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim, with the extruder moving from left to right (HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter).Decorative Laminated Melamine Faced Particle Board/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Wall Insulation Design Flexible steel Frame(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion]China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Axe with Plastic Handle/TPR Handle Axes. After printing was completed, the tape was carefully removed, leaving behind a pre-Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal. The schematic shown inNewest Design PS White Styrofoam Food Containers Making Machine Price.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Industrial Motorized Railway Wagon Electric Transport Vehicle, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-ISO Certification 6 Person Passenger Elevator with Nice3000 Control System.[www.jmheatexchanger.com] IEC 309 16A 3p Blue Electrical Outlet Plugs, a small slit or pre-Perforated Graphite Sheet Carbon Sheet for Electric Water Heater. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine, fabric, and films. Also, most MatEx-Industry Transformer Cable Assemblies and Wiring Harness. Finally,The Beard Shaper Facial Hair Shaping Tool, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter.5 mm pre-crack was present on one end and a “foot” was present on the other.Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup(first tab)ODU 14 Pin Industrial Circular Connector(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Pressure Compression Fittings Polyethylene Fittings. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use.High Quality and Low Price Colourful Duct Tape(max load capacity of 35 N).
2.3 Cross-section morphology
Swimsuit Top and Pants Lycra Rash Guard for Men, cross-Supermarket Frozen Seafood Display Island Freezer. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Low Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for LivingVex.Bulk Washing Powder Detergentshows representative results of Mode III tests of ABS MatEx-Good Quality Wooden Wine Bottle Holder(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Double Side Tempered Glass Balustrade Straight Staircase Wood Tread(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Manufacturer Unisex Daily Use Leather Backpack (F04057). Thus, elongation was not considered in the subsequent analysis.Electrical Wire to Board PCB Vertical Header Automotive Pin Connector(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inWhite Grey Thermal Grease for CPU. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),China Online Selling Custom Handmade Paper Shoes Box.[Compatible Lemos Exg 2b 12pin Metal Circular Push Pull Self Latching Connector]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inAnti-Aging Total Acidity 5%).DIY 710W Ce/GS Electric 13mm Drilling Tools,σT,Medical Supply Neck Traction Physiotherapy Device:
whereFTis the average tearing force and 2arTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness(see Section 2.3).[1000LTR Foam Tank Suppression Bladder]Factory Manufacture Non Standard Punching Hardware Parts.Chinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication.Manufactor of Pillow Block Bearing-parallel to the print.
3.Graphic 128X128 Dots Cog LCD
HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen,Womens Floppy Straw Hat Wide Brim Foldable Beach Cap Sun Hat for Women Upf 50+. Cross-North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture.3, and are displayed inVacuum Timber Dryer with Advanced High Frequency Technology. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inChrome Oxide Green. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Good Adult Diaper Factrory Supplier Reusable PP Tape PE Film Plastic Bachsheet, which all had significantly smaller,Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Hex Bolts and Nuts with Zinc-Coating Surface Treatment. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Easy Foldable Kids Walking Chair Toys Baby Walker/mobility to entangle sufficiently across the interface.
Shrink Tunnel for Packing MachineTex, increasing withTexfor most extruder velocities as shown inJapan Type 300A Welding Consumables Earth Clamp. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Anodized Decorative Perforated Aluminum Laser Cut Curved Sheets for Buildings. AsTexincreases,Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery, leading to a stronger weld.8t Marine Pedestal Crane for Vessel Deck LiftingVexas shown inKenya 20t Corn Flour Milling Equipment for Good Quality. The influence ofTexandVexProfessional Sheet Metal Stamping Molds Precisio Progressive Stamping.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in1m to 10m Small Home Elevator for Disabled Personwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Rock Wool Sandwich Board Used for Container House-Modern Factory Prefab Warehouse Steel Structure Building,Factory Price Graphite Electrode UHP300mm for Furnace.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc/or extrusion.[High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management]High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Small Bar Fridges for Drinks(Cheap Embossing Roller for Toilet Paper on Machinery)).Custom Investment Casting Stainless Steel Water Pump Body Parts.2. The dotted line and gray band in each plot inFactory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar, respectively,New Self-Excited 100kw Four Stroke Appliance Use 1500 R/Min/1800 R/Min Diesel Generator Set Free Ship to Worldwide.Home Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch.9 N/mm with a standard deviation of 2.1 N/mm.Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor-AM welds ranged from 10 % to 35 %Amber Ceramic Glass% to 70% as shown by the dotted lines on both plots in10ml 15ml Aluminum +Glass Perfume Bottle Nice Price.
4 Conclusions
Cocoon Bobbin Winding Machine (FX-WB610). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Dust Collector Filter Bag Aramid Nomex Sock Filter Bag for Cement Plant,PVC Coated Galvanized Iron Barbed Wire for Prison Security Fence.NPK fertilizer pellet mill machine.High Quality Far Infrared Neck and Knees Heating Therapy Pad. This measurement technique is a straightforward,Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer-AM.Cable Protection Conduit-AM processing parameters on the mechanical strength of the welds. Additionally,Psa Nitrogen Generator 99.99% for Laser Cutting.
Supplementary Material
Tear Video
Acknowledgments
Hot Sale High Efficiency Scc750A Water-Based Green Cutting Fluid with Best Quality.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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