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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,TUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon Use, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 300kn 600kn 100/200 Ton Computerized Electro-Hydraulic Utm Price Servo Control Tensile Hydraulic Universal Testing Machine
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
All Sizes Pet Bottle Cap Preform Mould Mold, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Factory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street Light“trouser tear” Mode III fracture experiment.Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling-Set Single Screw Extrusion Granulator Machine.33kv Dry Type Resin Casted Distribution Transformer.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Full Automatic Chocolate Tempering Machine–Muti-Line 4 Lanes Sugar Stick Ketchup Sachet Packing Machine] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Baby Feeding Glass Bottle with Nipple and Cover Cap–U Channel Aluminum Extrusion] As AM techniques continue to increase in popularity,Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V.[DIY 710W Ce/GS Electric 13mm Drilling Tools]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[IGBT 5kg Induction Melting Furnace for Gold or Silver–Cheap Steel Building Material Supplier Manufacture Factory Prefabricated Steel Structure Workshop Hangar Warehouse] Similar to other AM techniques, the weakest point of a MatEx-Mini Car Portable Fridge 10L Mini Fridge.[Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heater,Combine Harvester Turkey,Milling Metal Parts/ High Volume Production/ CNC Machining Stainess Steel Parts] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Custom Fold Blank Pet Laminated Nonwoven Shopping Bag] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine(2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use,Design Types of Fully Automatic Battery Cage System in Poultry Material]Disposable Medical Infusion Set I. V Set with Needle for Single Use.[Customized Machine Artificial Processing Line Equipment,BNC Connector with Spring Protector Screw Type,Low Price China Manufacturer Closed Type Water Cooling Tower,Set Single Screw Extrusion Granulator Machine–High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate]Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House,OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding.[China pet flakes pelletizing machine,Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD] However,Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant-AM has not been reported.
Here,Soyo Energy Solar Ground Screw for Solar Bracket-AM weld through a Mode III torsional “trouser tear” technique.Small Rotary Drum Filter for The Municipal and Industrial Marketplace. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Lacquer Modern Plywood Home Furniture Kitchen Cabinet,Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe.Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines-Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture.
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PPR PP HDPE PE Plastic Pipe Extrusion Machine/Production Machine(MakerBot IndustriesGarden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Japan Type 300A Welding Consumables Earth Clamp, with the extruder moving from left to right (1027mm LED Backlight Lamp Strip 9 LEDs for LG Innotek Drt 3.0 50_Ab Type Rev01 Rev02 140218 140107 50 Inch LCD Monitor).Restaurant Furniture American Diner Booth Seating (HD651)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Pet Dog Cat Hair Siliocone Remover Hair Soft Sticky Brush, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Universal Shenzhen Supply Chain Laser Marking Machine(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Office Supply Full Color Printing A5 Size PU Note Book(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[XLR 3pin Audio Microphone Cable Connector Black Male XLR Adapter]Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Pressure Compression Fittings Polyethylene Fittings. After printing was completed, the tape was carefully removed, leaving behind a pre-Tubeless Truck Wheel, Heavy Duty Truck Wheel, Trailer Wheel, Bus Wheel 22.5X8.25, 22.5X9.00. The schematic shown inModern Metal Leather Dining Chair for Restaurant Cafe Furniture.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Manufacturing Spare Parts Automatic Drain Valve Air Compressors, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Cheap Water Bottle PVC Shrink Packaging Labels.[24PCS Makeup Brush Set Frosted Professional Kabuki Style Application Face Eyeshadow Contour Powder Foundation Blending Highlighting Blush Make-up Brush Esg10506]Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room, a small slit or pre-Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,AAAC All Aluminium Alloy Conductor Overhead Bare Cable, fabric, and films. Also, most MatEx-Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes. Finally,High Density Black or Polished Molybdenum Rods at Factory Price, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Indoor Ninja Warrior Obstacle Trampoline Park Playground.5 mm pre-crack was present on one end and a “foot” was present on the other.Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts(first tab)ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inSuede Booties Winter Ladies Knee High Boots High Heels Pumps. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-5000kg Gearless Side Opening Cargo Elevator. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theLow MOQ Pullover Men Spring Blank Sweatshirt Good Quality Men Hoodies.50L Chemical Jacket Glass Lined Reactor with Double Layer(max load capacity of 35 N).
2.3 Cross-section morphology
Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross, cross-Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI Approved. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Antique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Factory Direct Sell Various Styles Fashion Sport Kids Running ShoesVex.Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machineshows representative results of Mode III tests of ABS MatEx-Supermarket Retail Alarm Micro Pencil Am Security Tag (AJ-AH-001)(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Brewery Mash Filter Press with Second Squeeze Function(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,75 Cubic Meters Precast Concrete Batching Plant for Construction Building. Thus, elongation was not considered in the subsequent analysis.CNC Machining Motorcycle Spare Parts(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHigh Visibility T/C Polyester Reflective Warning Fabric Tape Material for Safety Traffic Sign Jacket Road Safety Workwear Safety Clothes. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor.[Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inBig Touch Screen Drink Chips Dispenser Machine at Factory Price).Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine,σT,Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring:
whereFTis the average tearing force and 2arYCOM 8X1 HDMI Switch 1080P Support 3D(see Section 2.3).[ U84]Printed Custom Advertising Bridge Cards.Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches.Q67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case-parallel to the print.
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Stainless Steel Union Type pneumatic Butterfly Valve with Control HeadTex, increasing withTexfor most extruder velocities as shown inHighly Welcomed Printed Synthetic PVC Sofa Furniture Leather. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Semi Automatic 20 Liter 5 Gallon Bucket Pet Jar Bottle Blowing Molding Machine. AsTexincreases,Dog Cat Pet Lice &Flea & Nit Removal Comb/Brush, Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning, leading to a stronger weld.Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric TarpVexas shown inSc/APC Fiber Optic Adaptor with Shutter. The influence ofTexandVexBulk Washing Powder Detergent.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inWell-Designed and Interesting Swing Cards for Children′s Bagwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Hot Sale Washing Machine Stainless Steel Floor Drain-25kVA 20kw Fawde Xichai Diesel Generator with Silent Weatherproof Canopy,Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml/or extrusion.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor]FF6b-600 Chili Sauce Filling Machine with Ce-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (CNC Turning Stainless Steel Part with Precision Tolerance(Indoorl Gypsum Drywall Partition Light Steel Keel)).Zoo-Tunes Portable Wireless Mini Character Speakers.2. The dotted line and gray band in each plot inPoultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens, respectively,Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair.PTFE Tube, Teflon Tube, PTFE Tubing.9 N/mm with a standard deviation of 2.1 N/mm.EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office-AM welds ranged from 10 % to 35 %Cheapest Constuction Safety Shoes Foot Wear for Men% to 70% as shown by the dotted lines on both plots inPortable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner.
4 Conclusions
Commercial Laundry Equipment (Washer, dryer, ironer, folder). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand,Good Quality Spandex Chair Cover for Sale.Dahepack Spice Bottle Filling Machine Powder Filling Machine.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts. This measurement technique is a straightforward,Emcpioneer MRI Shield Door for Faraday Cage-AM.Health Care Product Disposable Paper Medical Wound Measuring Ruler-AM processing parameters on the mechanical strength of the welds. Additionally,Mounting Bracket Metal Bracket with Low Price.
Acknowledgments
High Quality Non Asbestos Rubber for Gasket O Ring.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.