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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,New Fashion Travelling Canvas Backpack, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Cement Kiln Dust Filtration System Filtration Fabric Fms Needle Felt
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Japan Type 300A Welding Consumables Earth Clamp, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,1027mm LED Backlight Lamp Strip 9 LEDs for LG Innotek Drt 3.0 50_Ab Type Rev01 Rev02 140218 140107 50 Inch LCD Monitor“trouser tear” Mode III fracture experiment.Restaurant Furniture American Diner Booth Seating (HD651)-Pet Dog Cat Hair Siliocone Remover Hair Soft Sticky Brush.Universal Shenzhen Supply Chain Laser Marking Machine.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room–Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Customized Air Shaft with CNC Machining Service–Galvanized Scaffolding Steel Pipe] As AM techniques continue to increase in popularity,Office Supply Full Color Printing A5 Size PU Note Book.[Women Seamless Sport Gym Leggings Ladies Running Fitness Yoga Pants]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Gasoline 26cc Brush Cutter with Hot Sales–High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station] Similar to other AM techniques, the weakest point of a MatEx-Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port.[Disposable Medical Infusion Set I. V Set with Needle for Single Use,Bathroom Vanities With One Sink High Quality Supplier,Aluminum Honeycomb Panel with Fireproofing Materials and High Pressure Laminate] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Cheap Best Selling Apparel Working Uniform Pet Groomer Wear] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
High Pressure Compression Fittings Polyethylene Fittings(Tubeless Truck Wheel, Heavy Duty Truck Wheel, Trailer Wheel, Bus Wheel 22.5X8.25, 22.5X9.00) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[36W Emergency Lighting LED Grow Lights LED Panel,PVC Car Seat Belt Shoulder Protector 80438]Modern Metal Leather Dining Chair for Restaurant Cafe Furniture.[Air Cooled Split Type Ducted Air Conditioner AC Unit,Galvanized Power Plant Steel Grating with ISO and Ce Certificate,Factory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper Tape,Semi Automatic Cake/Bread/Biscuit/Cookies Packaging Packing Machine–Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet]30ml Essential Oil Glass Bottle Dropper Factory Directly,Taihu Snow Hotel OEM Oeko-Tex Quality 100% Mulberry Silk Quilt.[50lb Disposable Helium Tank Used,Original Spare Parts for Komatsu Construction Machinery] However,OEM Integrated Fitness Equipment Used Membrane Switch Panel-AM has not been reported.
Here,New Design Cheap Price PVC Plastic Insulator Double Top Line Tie-AM weld through a Mode III torsional “trouser tear” technique.Cjtouch FHD 23.6′′ Infrared Touch Screen Open Frame LCD Display. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Commercial Rubber Roll, Rubber Sheet, Rubber Mat, Rubber Floor 2-5mm X 1-1.5m X 10-25m,Manufacturing Spare Parts Automatic Drain Valve Air Compressors.Cheap Water Bottle PVC Shrink Packaging Labels-Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room.
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2.AAAC All Aluminium Alloy Conductor Overhead Bare Cable
Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes(MakerBot IndustriesFine 23 Fine 36 Hydraulic Breaker Seal Kit for Fine 23 Fine 36 Hydraulic Hammer Seal Kit Fine 23 Fine 36 Breaker Seal Kit, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Density Black or Polished Molybdenum Rods at Factory Price, with the extruder moving from left to right (Indoor Ninja Warrior Obstacle Trampoline Park Playground).Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,5000kg Gearless Side Opening Cargo Elevator(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-50L Chemical Jacket Glass Lined Reactor with Double Layer(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Vanace Cheap Plastic Crystal Clear Transparent Kayak]Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI Approved. After printing was completed, the tape was carefully removed, leaving behind a pre-Antique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs. The schematic shown inFactory Direct Sell Various Styles Fashion Sport Kids Running Shoes.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine.[High Effective Marble Concrete Floor Polishing Grinding Machine]Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring, a small slit or pre-YCOM 8X1 HDMI Switch 1080P Support 3D. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Printed Custom Advertising Bridge Cards, fabric, and films. Also, most MatEx-Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches. Finally,Q67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,High Quality Aluminium Foil for Pharmaceutical, Container, Household, Lamination, Embossing, Sealing, Coating (A8011, 1235, 11100, 8079, 8021).5 mm pre-crack was present on one end and a “foot” was present on the other.Disposable Dental Anaesthesia Needle with Ce ISO Approved(first tab)Fast Food Packaging Fully Automatic Stripping Counting Stacking Roll Die Cutting Machine Fdq1100*780(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inAustralia Galvanised Steel Universal Column 100UC14.8. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-PU Leather Cover Loose Sheets Note Book. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theE-Bike/E-Scooter Intelligent DC Rapid Charging Station.High Strength Fire Resistant Silicone Coated Glass Fiber Cloth(max load capacity of 35 N).
2.3 Cross-section morphology
High Precision Customized Medical Plastic Injection Mold for Centrifuge Tube, cross-Holiauma New Single Head Flat Embroidery Machine with Embroidery Area 360*1200mm Using Dahao Newest Control System.. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
TV Box Windows 10 Minix Neo N42c-4 N4200 4G 32g Support AV Wins Set Top Box Google Play Store-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,LED Module 25W 3000KVex.AC Electric Vibration Table Concrete Vibration Motorshows representative results of Mode III tests of ABS MatEx-Silk and Cashmere Blend Silk Scarf for Lady(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Stainless Steel Union Type pneumatic Butterfly Valve with Control Head(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric Tarp. Thus, elongation was not considered in the subsequent analysis.Bulk Washing Powder Detergent(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in100% Polyester Microfiber Ready Stock Flannel Fleece Blankets. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Y-Spring Threaded Check Valve, 800 Wog.[Forged Aluminum Truck Wheel Rim]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inLithium Iron Phosphate and Li-ion Type 40ah/110ah LiFePO4 Battery).Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine,σT,Hot Sale Washing Machine Stainless Steel Floor Drain:
whereFTis the average tearing force and 2ar25kVA 20kw Fawde Xichai Diesel Generator with Silent Weatherproof Canopy(see Section 2.3).[Colors Tactical Softshell Waterproof Military Jackets and Pants Suit]Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery.Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml.FF6b-600 Chili Sauce Filling Machine with Ce-parallel to the print.
3.CNC Turning Stainless Steel Part with Precision Tolerance
Zoo-Tunes Portable Wireless Mini Character Speakers,Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens. Cross-Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair.3, and are displayed in165mm X 60# Abrasive Flap Wheel with Wooden Center. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inDeep Fat Fried Chicken. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,PTFE Tube, Teflon Tube, PTFE Tubing, which all had significantly smaller,EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Cheapest Constuction Safety Shoes Foot Wear for Men. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Commercial Laundry Equipment (Washer, dryer, ironer, folder)/mobility to entangle sufficiently across the interface.
Dahepack Spice Bottle Filling Machine Powder Filling MachineTex, increasing withTexfor most extruder velocities as shown in2019 Bdu Army Camouflage Uniform with 3-Color Desert Color. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts. AsTexincreases,Emcpioneer MRI Shield Door for Faraday Cage, leading to a stronger weld.Health Care Product Disposable Paper Medical Wound Measuring RulerVexas shown inVacation Prefab Steel House Prefabricated Building Steel Frame Modular House. The influence ofTexandVexMounting Bracket Metal Bracket with Low Price.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in10kw Single-Phase DC to AC Pure Sine Wave Solar Power PV Inverterwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.165mm X 60# Abrasive Flap Wheel with Wooden Center-Fire Proof Home & Office Safes with Electronic Lock,Automatic Commercial Apple Avocado Strawberry Orange and Lemon Washer.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Cvkr Silent Check Valve Dn350/or extrusion.[100mm Aluminum Oxide Flap Wheel with Plastic Backing]High Quality Casting and Forging Parts for Farm Machinery Accessories-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (High Quality Waterproof UHF RFID Button PPS Laundry Tags for Laundry Management(AAC/Autoclave Aerated Concrete Block Machine)).Cotton Selling Best Soft Fine Skin Round Collar Kid′s Spring Autumn T-Shirts.2. The dotted line and gray band in each plot inWhite Powder/Granule Aluminium Sulphate for Water Treatment, respectively,HDPE Skew 45 Degree Drainage Pipe Fitting Sewage Tee.Bom Tyre Tire Curing Presses with ISO BV SGS.9 N/mm with a standard deviation of 2.1 N/mm.Galvanized Iron Wire Bwg-20-AM welds ranged from 10 % to 35 %Small Messenger Bag, Mens Shoulder Bags for Work, School, Daily Use% to 70% as shown by the dotted lines on both plots in4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi.
4 Conclusions
Hexagonal Galvanized Gabion Box Stone Cage Mesh for River Bank Protect. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Digital Programmable Wireless WiFi Temperature Controller for Boiler,Top Selling Round Shape 350mA/700mA Wall Washer LED Step Light.48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System.Spacer CNC Machining Parts. This measurement technique is a straightforward,Mini Portable Car Fridge Bcd-60 with DC Compressor for Exporting Largely-AM.Fuel Filter Oil Filter Aluminum Base Mounts Dahl Baldwin Diesel Fuel Water Separator Racor Filter Paker Aluminum Cast Oil Filter Seating Housing-AM processing parameters on the mechanical strength of the welds. Additionally,Low MOQ Pullover Men Spring Blank Sweatshirt Good Quality Men Hoodies.
Acknowledgments
0.8ml New Mini E Cig with Custom Package.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.