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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- High Adhiesve Cloth Duct Tape for Leak Repairing
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine“trouser tear” Mode III fracture experiment.4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi-NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control.12V Linear Actuator for Massage Sofa and Table and TV Lift.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sc/APC Fiber Optic Adaptor with Shutter–Well-Designed and Interesting Swing Cards for Children′s Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor–Excellent Quality Fashion Pink Embroidered Cap] As AM techniques continue to increase in popularity,Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather.[Indoorl Gypsum Drywall Partition Light Steel Keel]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner–1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid] Similar to other AM techniques, the weakest point of a MatEx-Top Grade Ceramic Tea Cup China Bone for Sale.[Dual Plate Wafer Butterfly Spring Flap Check Valve,Crm900 Stage 3 Common Rail Injector Repair Kits,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate(Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489)) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable]Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046.[Bulk Beach Towels Manufacturers Cheap Price,EMC EMI RF Shielding MRI Room Door,Low Height Semi Vertical Island Half Multideck Showcase Chiller,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018–0.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*]LCD Display White on Blue Character COB LCD Module,Wood Door PVC Film Vacuum Press Machine Forming.[15-80mm Welding Right Angle Propylene Stop Check Valve for Screw Compressor,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water] However,Boat Aluminum Pipe 5083 Marine Used Aluminum Tube-AM has not been reported.
Here,LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board-AM weld through a Mode III torsional “trouser tear” technique.Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,10 Wheel 420HP Tractor Head for Pulling Trailer,Wood/Tree/Leaves Branch Crushing Machine.Density 1.80g 500*300*200mm Molded Graphite Block-UV Curing 395nm 500W Water Cooling System UV LED Lamp.
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2.Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700)
High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level(MakerBot IndustriesBx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).API600 150lb/300lb/600lb Cast Steel Swing Check Valve, with the extruder moving from left to right (Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap).Sewage Water Insertion Type Electromagnetic Flow Meter/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood Printer, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level]Wholesale Solidwood Viola Made in China, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Price Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou. After printing was completed, the tape was carefully removed, leaving behind a pre-Chinese Black Watermelon Seeds in Big Size Bulk Price. The schematic shown inTws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Outdoor Amplifier Aluminum Die Casting Housing (XD-21), thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Pet 5 Gallon Bottle Blowing Machine (ZQ22-V).[Die Casting Machine Parts]Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil, a small slit or pre-Soyo Energy N Shape Base for Solar Mounting System. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Easy Assemble Venlo Type Glass Greenhouse for Agricultural, fabric, and films. Also, most MatEx-Tunnel Machine for Natural Gas Pipeline. Finally,Good Package 6063 T5 Extruded Aluminum Tubing, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,High Quality Fastener Black Carbon Steel Spring Lock Washer.5 mm pre-crack was present on one end and a “foot” was present on the other.Sterile Petri Dish Pet PP, Size D90mm(first tab)3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inYellow / White Reflective PU Raised Pavement Marker for Highway. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Red Romantic Round Glass Candle Holder for Wedding Decoration. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theZs/Fs Series Square Sieve.V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099(max load capacity of 35 N).
2.3 Cross-section morphology
Jrc4558 Electrical Electronics Accessories, cross-15ml Square Glass Roll on Bottle. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples RingsVex.Cocoon Bobbin Winding Machine (FX-WB610)shows representative results of Mode III tests of ABS MatEx-Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Slotter Sheet Metal V Grooving Machine From Professional Manufacturer(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike. Thus, elongation was not considered in the subsequent analysis.Southeast Asia Healthy Soft Integrated Latex Foam Mattress(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inChina 3.0 4.5mm Cartridges 10000shots. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Best Price Printing PVC Ceiling Panels PVC Wall Panels.[Llw Worm Screen Continuous Centrifuge]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm).Slip Resistant Corrugated Protection Entrance Rubber Floor Mat,σT,Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China:
whereFTis the average tearing force and 2arCosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle(see Section 2.3).[Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]Clear Acrylic Decoration Fishing Fry Aquarium Net.High Quality Wood Log Debarker for Plywood Making.High Pressure Zinc Alloy Die Casting for Consumer Electronic Component-parallel to the print.
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100mm Aluminum Oxide Flap Wheel with Plastic Backing,Full Automatic Injection Blow Molding Machine for Plastic Bottle. Cross-Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables.3, and are displayed inCustom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inAgricultual Hand Sprayer/Garden Hand Sprayer /Home Hand Sprayer (TF-1.5E). In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Electric Vehicle Brushless DC Motor 2kw1500rpm48V, which all had significantly smaller,Household Large Capacity Pot Glass Cold Kettle Bottle. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Wire Mesh Gravity Feed Bottle Shelves Pusher. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Colorful Printing Glossy Lamination for ID Cards/mobility to entangle sufficiently across the interface.
Oli Absorption Industrial Water Treatment Used Filter Media Walnut ShellTex, increasing withTexfor most extruder velocities as shown inBlack Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Retro National Wind Ceramic Earrings. AsTexincreases,Women Seamless Sport Gym Leggings Ladies Running Fitness Yoga Pants, leading to a stronger weld.Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer DehydratorVexas shown inVulcanizing Machine /Rubber Tiles Vulcanzing Press. The influence ofTexandVexTUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon Use.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Capwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.All Sizes Pet Bottle Cap Preform Mould Mold-Factory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street Light,Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Set Single Screw Extrusion Granulator Machine/or extrusion.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing]33kv Dry Type Resin Casted Distribution Transformer-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V(Dahepack Spice Bottle Filling Machine Powder Filling Machine)).Mini Car Portable Fridge 10L Mini Fridge.2. The dotted line and gray band in each plot inPlasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine, respectively,2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror.Disposable Medical Infusion Set I. V Set with Needle for Single Use.9 N/mm with a standard deviation of 2.1 N/mm.Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House-AM welds ranged from 10 % to 35 %OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding% to 70% as shown by the dotted lines on both plots inAsiatic Plantain Herb Extract Powder Aucubin Free Sample.
4 Conclusions
Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Soyo Energy Solar Ground Screw for Solar Bracket,Small Rotary Drum Filter for The Municipal and Industrial Marketplace.Lacquer Modern Plywood Home Furniture Kitchen Cabinet.Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe. This measurement technique is a straightforward,Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines-AM.Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture-AM processing parameters on the mechanical strength of the welds. Additionally,New Fashion Travelling Canvas Backpack.
Acknowledgments
20 Inch Aftermarket Aluminium Rims; Car Alloy Wheel.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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