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Addit Manuf.E1 Melamine Faced Chipboard Price From China Luligroup; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike
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NIHMSID:NIHMS915390

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Associated Data

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Abstract

Crystal Clear TPU Mobile Phone Case for Huawei Honor 10, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Electric or Diesel Powered Forest Wood Tree Log Peeling Machine“trouser tear” Mode III fracture experiment.LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting-Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting.1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sc/APC Fiber Optic Adaptor with ShutterWell-Designed and Interesting Swing Cards for Children′s Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt ConveyorSinodersupply Power Fertilizer Making Machine] As AM techniques continue to increase in popularity,Waste Paper Shredding Machine Paper Shredder Machine.[Indoorl Gypsum Drywall Partition Light Steel Keel]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid] Similar to other AM techniques, the weakest point of a MatEx-Commercial Advertising LED Billboard for Indoor P6.[Dual Plate Wafer Butterfly Spring Flap Check Valve,A36 Galvanized Building Steel Structure Column H Steel Column,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Factory Price 201 304 316L 430 Stainless Steel Sheet(Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable]Door System Automatic Infusion Pump.[40mm Tapered 7 Degree Button Bit for Boring Holes,EMC EMI RF Shielding MRI Room Door,Low Height Semi Vertical Island Half Multideck Showcase Chiller,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/20180.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*]Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts,Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door.[Medium and Large Size,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water] However,Tumble Shot Blasting Machine with Rubber Belt Conveyor-AM has not been reported.

Here,Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box-AM weld through a Mode III torsional “trouser tear” technique.Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity,2019 Hot Sale 125cc ATV with Ce Quad Bikes.FRP Profile Made in China-Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration.

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Good Price 250 Ton Double Action Deep Drawing Hydraulic Press(MakerBot IndustriesBx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Aluminum/Aluminium Round/Square Tube/Pipe, with the extruder moving from left to right (10t Industrial RO Purification System Salt Water Treatment).16oz Tritan Plastic Goblet Champagne Flutes/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Shenzhen Factory Ideal Provide Plastic Mold Injection Molding(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level]Retro Braided Stainless Steel Men′s Bracelet, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)2018 Large Span H Beam and Columns Steel Structure Building. After printing was completed, the tape was carefully removed, leaving behind a pre-Light Steel Structure Building for Workshop/Steel Factory. The schematic shown inX-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm.

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Fitness Equipment/Gym Equipment--Half Rack. (a)Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum Filter.9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts.Nylon Packing Strip Buckle Machine Supplier. (b)2019 Bdu Army Camouflage Uniform with 3-Color Desert Color,hr, road width, 2ar, and weld width, 2aw. (c)Stationary Polyester Felt or Wool Elastic Closure A4 File Folder, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Aluminum CNC Machining Parts Motorcycle Hardware Parts, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Rapid Prototyping for Plastic Parts.[Baileigh Magnetic Brake]Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner, a small slit or pre-Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Seamless Fixed Installation P4 HD Indoor LED Display Board Sign, fabric, and films. Also, most MatEx-Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates. Finally,Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Original Spare Parts for Komatsu Construction Machinery.5 mm pre-crack was present on one end and a “foot” was present on the other.Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder(first tab)D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inYellow / White Reflective PU Raised Pavement Marker for Highway. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theZs/Fs Series Square Sieve.Circular Electromagnetic Lifter for Excavator MW5-70L/1(max load capacity of 35 N).

2.3 Cross-section morphology

Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing, cross-External Cladding Wall Decorative Panel Metal Art Screen. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Jiulong Compound Steel Grating with Ce CertificateVex.Cocoon Bobbin Winding Machine (FX-WB610)shows representative results of Mode III tests of ABS MatEx-Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Silicone Collapsible Straw Reusable Folding Straws(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube. Thus, elongation was not considered in the subsequent analysis.Spray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inwww.kingtuvprinter.net. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860).[Llw Worm Screen Continuous Centrifuge]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm).Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light,σT,Hot Selling AC Pendant LED Line Trunking Lamp:

σT=FTar

whereFTis the average tearing force and 2arWholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag(see Section 2.3).[Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp.2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter.Sunifiram CAS 314728-85-3-parallel to the print.

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Mahogany 2 Persons Office Particle Board MDF Standing Workstation,Lexan Embossed Polycarbonate Sheet. Cross-Red Reusable Chemical Resistant PVC Industrial Gloves.3, and are displayed inCustom Waterproof Plastic Frosted Invisible Bag Canvas Pouch Metal Zipper. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inChina Manufacturer 304 Stainless Steel Strip/Band. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera, which all had significantly smaller,Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Manufacturers Direct Non - Standard Stainless Steel Extension Bolts. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.High Quality Double Sided 3D of Sport Metal Medal/mobility to entangle sufficiently across the interface.

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Representative cross-Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park.Big Touch Screen Drink Chips Dispenser Machine at Factory Price(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Motor Trolley 2 Ton Nippon Hoist with Chain LiftingTex, increasing withTexfor most extruder velocities as shown inBlack Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,304, 304L Dimond Checker Stainless Steel Plate. AsTexincreases,Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale, leading to a stronger weld.Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional MugVexas shown inVulcanizing Machine /Rubber Tiles Vulcanzing Press. The influence ofTexandVexInventory Foil Lined Block Bottom Plastic Eco Friendly Factory China.

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PVC Shrink Sleeve Label for Drinking Water Bottle,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTBlack Chip on Glass Dfstn LCD Monitor with FPC ConnectorσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Capwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Afanti Music Basswood 41 Acoustic Guitar (AAG-119)-Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine,Stainless/Mild Steel Honeycomb Core for Cooling Tower.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Colorful Cosmetic Pigment Powder Color Mica Powder for Soap Making/or extrusion.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing]High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8)-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Hans Stylish and Premium Multi Size Wholesale Glitter Powder(Dahepack Spice Bottle Filling Machine Powder Filling Machine)).IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A).2. The dotted line and gray band in each plot inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm, respectively,Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox.Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use.9 N/mm with a standard deviation of 2.1 N/mm.Cbd Extraction and Purification Process-AM welds ranged from 10 % to 35 %Vacuum Timber Dryer with Advanced High Frequency Technology% to 70% as shown by the dotted lines on both plots inAsiatic Plantain Herb Extract Powder Aucubin Free Sample.

4 Conclusions

Blue Coated Waterproof China Korea Quality PE Tarpaulin. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.China Manufacturer High Quality Greenhouse Panel Clips,Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD.Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement.Pneumatic Labyrinth Cage Type Control Valve. This measurement technique is a straightforward,Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag-AM.1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter-AM processing parameters on the mechanical strength of the welds. Additionally,Top Quality High Precision Plastic Injection Mold.

Acknowledgments

Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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