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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Women Seamless Sport Gym Leggings Ladies Running Fitness Yoga Pants, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
Brand New truck tractor/ FAW Tractor Truck, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Optical Fiber Laser Welding Machine with Rotation Device“trouser tear” Mode III fracture experiment.All Sizes Pet Bottle Cap Preform Mould Mold-Factory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street Light.Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sc/APC Fiber Optic Adaptor with Shutter–Well-Designed and Interesting Swing Cards for Children′s Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor–Colored Glass Mason Jar] As AM techniques continue to increase in popularity,Set Single Screw Extrusion Granulator Machine.[Indoorl Gypsum Drywall Partition Light Steel Keel]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner–1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid] Similar to other AM techniques, the weakest point of a MatEx-33kv Dry Type Resin Casted Distribution Transformer.[Dual Plate Wafer Butterfly Spring Flap Check Valve,Polycarboxylate Superplasticizer for Rmc High Retention Concrete,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V(Mini Car Portable Fridge 10L Mini Fridge) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable]Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine.[Epoxy Emulsion,EMC EMI RF Shielding MRI Room Door,Low Height Semi Vertical Island Half Multideck Showcase Chiller,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018–0.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*]2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror,Disposable Medical Infusion Set I. V Set with Needle for Single Use.[Disposable Biodegradable Sugarcane Bagasse Molded Pulp Paper Food Packaging Container Box,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water] However,Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House-AM has not been reported.
Here,OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding-AM weld through a Mode III torsional “trouser tear” technique.Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Soyo Energy Solar Ground Screw for Solar Bracket,Small Rotary Drum Filter for The Municipal and Industrial Marketplace.Lacquer Modern Plywood Home Furniture Kitchen Cabinet-Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe.
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2.Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture
New Fashion Travelling Canvas Backpack(MakerBot IndustriesBx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).20 Inch Aftermarket Aluminium Rims; Car Alloy Wheel, with the extruder moving from left to right (PPR PP HDPE PE Plastic Pipe Extrusion Machine/Production Machine).Japan Type 300A Welding Consumables Earth Clamp/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)1027mm LED Backlight Lamp Strip 9 LEDs for LG Innotek Drt 3.0 50_Ab Type Rev01 Rev02 140218 140107 50 Inch LCD Monitor, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Restaurant Furniture American Diner Booth Seating (HD651)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Pet Dog Cat Hair Siliocone Remover Hair Soft Sticky Brush(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level]Universal Shenzhen Supply Chain Laser Marking Machine, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Office Supply Full Color Printing A5 Size PU Note Book. After printing was completed, the tape was carefully removed, leaving behind a pre-Factory Price Plated Cat5e/CAT6 UTP Patch Panel RJ45 Network 24/48 Port. The schematic shown inHigh Pressure Compression Fittings Polyethylene Fittings.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Cjtouch FHD 23.6′′ Infrared Touch Screen Open Frame LCD Display, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Commercial Rubber Roll, Rubber Sheet, Rubber Mat, Rubber Floor 2-5mm X 1-1.5m X 10-25m.[Hydroxypropyl Methyl Cellulose (HPMC) for Skim Coat]Manufacturing Spare Parts Automatic Drain Valve Air Compressors, a small slit or pre-Cheap Water Bottle PVC Shrink Packaging Labels. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room, fabric, and films. Also, most MatEx-Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine. Finally,AAAC All Aluminium Alloy Conductor Overhead Bare Cable, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes.5 mm pre-crack was present on one end and a “foot” was present on the other.High Density Black or Polished Molybdenum Rods at Factory Price(first tab)Indoor Ninja Warrior Obstacle Trampoline Park Playground(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inYellow / White Reflective PU Raised Pavement Marker for Highway. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theZs/Fs Series Square Sieve.ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe(max load capacity of 35 N).
2.3 Cross-section morphology
5000kg Gearless Side Opening Cargo Elevator, cross-50L Chemical Jacket Glass Lined Reactor with Double Layer. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI ApprovedVex.Cocoon Bobbin Winding Machine (FX-WB610)shows representative results of Mode III tests of ABS MatEx-Antique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Factory Direct Sell Various Styles Fashion Sport Kids Running Shoes(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine. Thus, elongation was not considered in the subsequent analysis.YANMAR 4TNE94 Mini Excavator Engine Spare Parts Overhaul Gasket Kit(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inCover Plate Manufacturers Cheap Price. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),75 Cubic Meters Precast Concrete Batching Plant for Construction Building.[Llw Worm Screen Continuous Centrifuge]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm).CNC Machining Motorcycle Spare Parts,σT,Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor:
whereFTis the average tearing force and 2arPortable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine(see Section 2.3).[Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring.YCOM 8X1 HDMI Switch 1080P Support 3D.Printed Custom Advertising Bridge Cards-parallel to the print.
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LED Module 25W 3000KTex, increasing withTexfor most extruder velocities as shown inBlack Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Silk and Cashmere Blend Silk Scarf for Lady. AsTexincreases,Stainless Steel Union Type pneumatic Butterfly Valve with Control Head, leading to a stronger weld.Semi Automatic 20 Liter 5 Gallon Bucket Pet Jar Bottle Blowing Molding MachineVexas shown inVulcanizing Machine /Rubber Tiles Vulcanzing Press. The influence ofTexandVexDog Cat Pet Lice &Flea & Nit Removal Comb/Brush, Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Capwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Y-Spring Threaded Check Valve, 800 Wog-Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine,Hot Sale Washing Machine Stainless Steel Floor Drain.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Cheapest Constuction Safety Shoes Foot Wear for Men,Commercial Laundry Equipment (Washer, dryer, ironer, folder).Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand.Good Quality Spandex Chair Cover for Sale. This measurement technique is a straightforward,Dahepack Spice Bottle Filling Machine Powder Filling Machine-AM.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts-AM processing parameters on the mechanical strength of the welds. Additionally,Emcpioneer MRI Shield Door for Faraday Cage.
Supplementary Material
Tear Video
Acknowledgments
Health Care Product Disposable Paper Medical Wound Measuring Ruler.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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