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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,ETL Ce Approved Ski Heating Bag Warm Sports Bags, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- High Adhiesve Cloth Duct Tape for Leak Repairing
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Szadp True Tws Bluetooth 5.0 Wireless Earbuds I12 Touch Ipx4 Waterproof Headphones , the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture“trouser tear” Mode III fracture experiment.Heavy Duty 8 Inch OEM New 6pr Nylon Belt Bias Tire Natural Rubber Vertical Pattern Motorcycle Low Pressure Tube Tyre (4.00-8)-Pre-Galvanized Steel Pipe Manufacturer Supplier Exporter in China.Commercial Essential Oil Aroma Diffuser.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Sc/APC Fiber Optic Adaptor with Shutter–Well-Designed and Interesting Swing Cards for Children′s Bag] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor–Aluminium Punched Metal Screens] As AM techniques continue to increase in popularity,Solar Pure Sine Wave off-Grid Power Frequency Inverter.[Indoorl Gypsum Drywall Partition Light Steel Keel]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner–1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid] Similar to other AM techniques, the weakest point of a MatEx-200W 300W Optical Fiber Laser Welding Machine for Aluminum material.[Dual Plate Wafer Butterfly Spring Flap Check Valve,China Glass Table,Garden of Life Mykind Organics Plant Collagen Builder -- 60 Vegan Tablets] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
professional PCB Clone/Design Service Water Heater PCB Design(Precision Plastic Electric Enclosure From China) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable]1m to 10m Small Home Elevator for Disabled Person.[Oil Drilling Water Treatment Chemic PAC Polyanionic Cellulose PAC MSDS,EMC EMI RF Shielding MRI Room Door,Low Height Semi Vertical Island Half Multideck Showcase Chiller,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018–0.38mm Color Orange PVB Interlayer Film for Architecture Laminated Glass*]Custom Medical T-Handle Bone Marrow Biospy Needle,Jinan Huafei Welding Turning Rolls for Turning Pipe and Tube.[Luzhong 100HP 4X2 Two Wheel Drive Farm/Agricultural Tractor,Membrane Air Disk Aerator Fine Bubble Disk Diffuser for Waste Water] However,Caterpillar for Big Cable Production Line Haul-off-AM has not been reported.
Here,Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machine-AM weld through a Mode III torsional “trouser tear” technique.Llw Worm Screen Continuous Centrifuge. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Plastic NFC Mini Tag Woven Fabric RFID Bracelet Wristband,9A Grade Unprocessed Remy Human Hair Chinese Virgin Hair Silky Straight.2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr-Ce Horse Manure Pellet Making Machine with Ce.
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2.Compost Turning Machine for Organic Fertilizer Equipment
High Quality Promote Sleep Polypeptide Powder Dsip for Well Sleep(MakerBot IndustriesBx Cycloidal Drive Transmission Gear Reducer Speed Gearbox, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).10kv-1100kv Electric Power Transmission Metal Lattice Structure, with the extruder moving from left to right (Custom Plastic Products, Injection Molding).5*5cm Mesh Opening Chain Link Fence/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Stainless Steel Pipe Preheat Electromagnetic Induction Heating Machine (GYM-40AB), preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Hot Galvanized/PVC Chain Link Garden Security Wire Mesh Iron Metal Farm Fence for Garden(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Wholesale Customized Latest Girls&Ladies Leather Flat Shoes Women Pumps Cut out(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level]Glass Wool Core with PU Edge Sandwich Panel, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Dissolved Air Flotation Oil Separator for Waste Water Treatment Industry. After printing was completed, the tape was carefully removed, leaving behind a pre-Aluminium Spigot Lighting Truss, Stage Truss, Roof Truss for Sale. The schematic shown inCNC Machining Black Andozied Machinery Accessories.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,PP Woven Geotextile for Driveway Reinforcement, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-China Manufacturer Sterilization Ozone Mini Generator Ionizer Air Cleaner.[Fluorous Rubber Coated Fiberglass Cloth]Shantui Construction Equipment 3ton Shantui Wheel Loader SL30W Mini Loader Small Loader, a small slit or pre-Wholesale Organic Cotton Baby Bandana Drool Bibs with Baby Pacifier. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Green Environmental Smart Multifunctional E-Bike with Self-Developed Patent, fabric, and films. Also, most MatEx-Rectangular Box Facial Tissue Paper Fk-110. Finally,Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring.5 mm pre-crack was present on one end and a “foot” was present on the other.XCMG Lifting Construction Machinery 25 Tons Mobile Truck Crane Qy25K-II(first tab)Standing Wooden Sandpit and Sandbox for Small Children(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inYellow / White Reflective PU Raised Pavement Marker for Highway. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Piston Pump Rod for Graco 1095/5900, Accessories of Paint Sprayers. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theZs/Fs Series Square Sieve.Family Care Oral, Underarm or Rectal Electronic Digital LCD Thermometer(max load capacity of 35 N).
2.3 Cross-section morphology
Yellow / White Reflective PU Raised Pavement Marker for Highway, cross-Programmable P10 Colorful LED Message Sign. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Q235 Steel Bar Floor Grating-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Sulphuric Acid Split Type Magnetic Flow MeterVex.Cocoon Bobbin Winding Machine (FX-WB610)shows representative results of Mode III tests of ABS MatEx-Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.6mm Flexible Fireproof HPL Sheet for Facade Wall Panel(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic. Thus, elongation was not considered in the subsequent analysis.Good Price Thermoplastic Hot Melt Road Marking Paint Line Equipment(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inMicrofiber Magnet Towel Magnetic Kitchen Cloths. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Medical Surgical Nonwoven Sterile Face Mask.[Llw Worm Screen Continuous Centrifuge]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inVogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm).Greenhouse Plastic Covering 150 Micron 200 Micron LLDPE Agricultural Plastic Po Film,σT,Unstructured Custom Low Profile Promotion Blank Washed Baseball Plain Cap:
whereFTis the average tearing force and 2arSynthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet(see Section 2.3).[Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump]500W with Dual Path LED Channel Letter Laser Welding Machine.IGBT 5kg Induction Melting Furnace for Gold or Silver.Aluminium Blind Rivets-parallel to the print.
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New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening BagTex, increasing withTexfor most extruder velocities as shown inBlack Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,E1 Melamine Faced Chipboard Price From China Luligroup. AsTexincreases,Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070, leading to a stronger weld.Bridge Moving Double Girder Movable Railway Engineering Construction Gantry CraneVexas shown inVulcanizing Machine /Rubber Tiles Vulcanzing Press. The influence ofTexandVexRound/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Capwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting-Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting,1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Waste Paper Shredding Machine Paper Shredder Machine/or extrusion.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing]Commercial Advertising LED Billboard for Indoor P6-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Factory Price 201 304 316L 430 Stainless Steel Sheet(Dahepack Spice Bottle Filling Machine Powder Filling Machine)).Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale.2. The dotted line and gray band in each plot inDoor System Automatic Infusion Pump, respectively,Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts.Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door.9 N/mm with a standard deviation of 2.1 N/mm.Tumble Shot Blasting Machine with Rubber Belt Conveyor-AM welds ranged from 10 % to 35 %Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box% to 70% as shown by the dotted lines on both plots inAsiatic Plantain Herb Extract Powder Aucubin Free Sample.
4 Conclusions
Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity,2019 Hot Sale 125cc ATV with Ce Quad Bikes.FRP Profile Made in China.Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration. This measurement technique is a straightforward,75GSM Sublimation Transfer Paper for Factory Direct Sale-AM.H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera-AM processing parameters on the mechanical strength of the welds. Additionally,Good Price 250 Ton Double Action Deep Drawing Hydraulic Press.
Acknowledgments
High Quality Aluminum/Aluminium Round/Square Tube/Pipe.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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