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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,OEM Multi - Electrode Auto and Motorcycle Spark Plugs, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Ce Mark Singfiller Sodium Hyaluronate Dermal Filler
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
PP Woven Geotextile for Driveway Reinforcement, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,China Manufacturer Sterilization Ozone Mini Generator Ionizer Air Cleaner“trouser tear” Mode III fracture experiment.Shantui Construction Equipment 3ton Shantui Wheel Loader SL30W Mini Loader Small Loader-Wholesale Organic Cotton Baby Bandana Drool Bibs with Baby Pacifier.Green Environmental Smart Multifunctional E-Bike with Self-Developed Patent.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated–Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup–www.nbtopvision.com] As AM techniques continue to increase in popularity,Rectangular Box Facial Tissue Paper Fk-110.[Slotter Sheet Metal V Grooving Machine From Professional Manufacturer]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[High Strength Fire Resistant Silicone Coated Glass Fiber Cloth–Morn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person] Similar to other AM techniques, the weakest point of a MatEx-Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved.[Unique Style Hotel Use Wedding Used Square Dinner Plate,Mini Handheld Bluetooth 1d 2D Barcode Scanner Reader (HM5-QM-B),Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Magic Mirror Facial Skin Analyzer / 3D Face Camera] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Manufacturer Customized Precision Mechanical Small Spiral Stainless Steel Compression Clock Hardware Constant Parts Metal Spring(XCMG Lifting Construction Machinery 25 Tons Mobile Truck Crane Qy25K-II) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Stable Automatic Soldering Machine Manufacturer with Competitive Price,Carbonless Coated Paper Industrial Chemicals Black Microcapsule]Standing Wooden Sandpit and Sandbox for Small Children.[8mm Graphite Rod,Manufacturers Direct Non - Standard Stainless Steel Extension Bolts,Digital Cooking Food Meat Thermometer with Stainless Steel Temperature Probe,Newest Design Glitter Sport Running Medal–Mini Car Portable Fridge 10L Mini Fridge]Piston Pump Rod for Graco 1095/5900, Accessories of Paint Sprayers,Family Care Oral, Underarm or Rectal Electronic Digital LCD Thermometer.[Compressed Block Machine Suppliers for Sale,Bh-16 Satinless Steel] However,Yellow / White Reflective PU Raised Pavement Marker for Highway-AM has not been reported.
Here,Programmable P10 Colorful LED Message Sign-AM weld through a Mode III torsional “trouser tear” technique.Q235 Steel Bar Floor Grating. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Sulphuric Acid Split Type Magnetic Flow Meter,Vacation Prefab Steel House Prefabricated Building Steel Frame Modular House.6mm Flexible Fireproof HPL Sheet for Facade Wall Panel-Corn Puffs Snack Extruder Food Machine From Sinopuff Machinery.
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2.Laparoscopic Instruments Trocar Laparoscopy Endoscopy Spiral Thoracic
Good Price Thermoplastic Hot Melt Road Marking Paint Line Equipment(MakerBot IndustriesWholesale 750ml Red Wine Port Wine Empty Brown Glass Bottle, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Medical Surgical Nonwoven Sterile Face Mask, with the extruder moving from left to right (Greenhouse Plastic Covering 150 Micron 200 Micron LLDPE Agricultural Plastic Po Film).Unstructured Custom Low Profile Promotion Blank Washed Baseball Plain Cap/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Synthetic Resin Tile/Building Material/PVC Roofing/Roofing Sheet, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,500W with Dual Path LED Channel Letter Laser Welding Machine(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-IGBT 5kg Induction Melting Furnace for Gold or Silver(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[100% Cashmere Cable Knit Pullover Sweater for Women]Aluminium Blind Rivets, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Sat703b Cavo Antenna Coassiale Satellite. After printing was completed, the tape was carefully removed, leaving behind a pre-China Supplier Outdoor Car Paint Spray Booth with Centrifulgal Fan. The schematic shown inDisposable Strong Stretchable Anti-Bacteria Powder Free Latex Surgical Examination Gloves (LG100).
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Vulcanizing Machine /Rubber Tiles Vulcanzing Press, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening Bag.[etonsmtauto.com]E1 Melamine Faced Chipboard Price From China Luligroup, a small slit or pre-Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane, fabric, and films. Also, most MatEx-Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover. Finally,Crystal Clear TPU Mobile Phone Case for Huawei Honor 10, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Electric or Diesel Powered Forest Wood Tree Log Peeling Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting(first tab)Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inX-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theWood/Tree/Leaves Branch Crushing Machine.Waste Paper Shredding Machine Paper Shredder Machine(max load capacity of 35 N).
2.3 Cross-section morphology
Commercial Advertising LED Billboard for Indoor P6, cross-Factory Price 201 304 316L 430 Stainless Steel Sheet. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Door System Automatic Infusion PumpVex.Pet Plastic Preform Bottle Embryo and Caps Injection Molding Moulding Making Machine Price with Hot Runner Mouldshows representative results of Mode III tests of ABS MatEx-Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment. Thus, elongation was not considered in the subsequent analysis.Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHigh Quality Molybdenum Barrel. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2019 Hot Sale 125cc ATV with Ce Quad Bikes.[Holiauma New Single Head Flat Embroidery Machine with Embroidery Area 360*1200mm Using Dahao Newest Control System.]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inHRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter).FRP Profile Made in China,σT,Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration:
whereFTis the average tearing force and 2ar75GSM Sublimation Transfer Paper for Factory Direct Sale(see Section 2.3).[High Quality Promote Sleep Polypeptide Powder Dsip for Well Sleep]H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera.Good Price 250 Ton Double Action Deep Drawing Hydraulic Press.High Quality Aluminum/Aluminium Round/Square Tube/Pipe-parallel to the print.
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16oz Tritan Plastic Goblet Champagne Flutes,Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool. Cross-Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261).3, and are displayed inStainless/Mild Steel Honeycomb Core for Cooling Tower. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHermetic Glass Food Storage Jar/ Honey / Preserving Jar Mason Jar with Clip/Clamp Hinged Lid. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Shenzhen Factory Ideal Provide Plastic Mold Injection Molding, which all had significantly smaller,Retro Braided Stainless Steel Men′s Bracelet. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.2018 Large Span H Beam and Columns Steel Structure Building. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Light Steel Structure Building for Workshop/Steel Factory/mobility to entangle sufficiently across the interface.
Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum FilterTex, increasing withTexfor most extruder velocities as shown inNeoprene Knee Sleeves Support Brace. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts. AsTexincreases,Nylon Packing Strip Buckle Machine Supplier, leading to a stronger weld.2019 Bdu Army Camouflage Uniform with 3-Color Desert ColorVexas shown in1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter. The influence ofTexandVexStationary Polyester Felt or Wool Elastic Closure A4 File Folder.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inDC100 Long Service Life Air Suspension Turbo Blower for Pneumatic Conveyingwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner-Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136,Seamless Fixed Installation P4 HD Indoor LED Display Board Sign.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates/or extrusion.[Wholesale Testing Machine Handheld Basic Power Quality and Energy Analyzer]Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Original Spare Parts for Komatsu Construction Machinery(Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-Less)).Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder.2. The dotted line and gray band in each plot inD18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV, respectively,Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine.Circular Electromagnetic Lifter for Excavator MW5-70L/1.9 N/mm with a standard deviation of 2.1 N/mm.Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing-AM welds ranged from 10 % to 35 %External Cladding Wall Decorative Panel Metal Art Screen% to 70% as shown by the dotted lines on both plots inPower Industry Underground Cable Tray.
4 Conclusions
Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Jiulong Compound Steel Grating with Ce Certificate,Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag.Yt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill.Silicone Collapsible Straw Reusable Folding Straws. This measurement technique is a straightforward,Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine-AM.Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube-AM processing parameters on the mechanical strength of the welds. Additionally,Spray Rotary Vegetable Floating Sterilizing Washing Machine Drum Mold for Fruti and Vegetables.
Acknowledgments
Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860).B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.