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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Body Analysis Body Fat Analyzer Human Composition Test Aml-H01, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Indoorl Gypsum Drywall Partition Light Steel Keel“trouser tear” Mode III fracture experiment.Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140)-1970s 147076c High Low Top Stars Copy Putian Canvas Shoes.European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[ HiFi Music TV–AG-Obt001b Over Bed Table] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Natural Selenium Enriched Yeast Extracts Powder–Ls-GF-200 Dry Air Generator] As AM techniques continue to increase in popularity,Flexible Reinforced PVC Helix Water Suction Hose.[Diesel Engine Parts Head Rotor Yanmar X7]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[ Color/ Clear Window Glass for Purcurement–2019 Opt Shr IPL E-Light Beauty Hair Removal Machine IPL Shr] Similar to other AM techniques, the weakest point of a MatEx-China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel.[Stainless Steel Pipe-Cooling Counter Chiller for Work,2016 New Fashion Turntable Dial Watch Women Stainless Steel Mesh Band Simple Design Men′s Quartz Watches #V463,Cold Rolled Sheet Table Top Two Burner Gas Stove Jp-Gc203t] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[30ml Essential Oil Glass Bottle Dropper Factory Directly] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Serrated Steel Grating with Hot DIP Galvanization(Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[6 Panel Embroidered Fashion Fitted Cap Custom,300W LED Industrial Sports Stadium Light High Mast Flood Lighting]Well-Designed and Interesting Swing Cards for Children′s Bag.[pulpmask,Disposable PS Foam Food Container Foam Food Box Machine Mt105/120,UL3122 Silicone Insulation Fiberglass Braided Heating Element Agrp Lead Wire,LCD Auto Curling Iron TV Shopping (A123)–China Industrial Induction Billet Heater Sale for Forging Foundry]Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet,Steam Jacketed Kettle with Agitator and Scraper for Jam.[20 Gauge Black Annealed Wire for Binding Wire,Good Quantity Anti-Slip Non Woven Waterproof Carpet Underlay] However,Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder-AM has not been reported.
Here,Discount HOWO High Pressure LPG Delivery Dispenser Truck-AM weld through a Mode III torsional “trouser tear” technique.Sodium Acid Pyrophosphate E450 Sapp. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018,Safe Durable Construction Scaffold Steel Plank for Scaffolding.11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A-Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve.
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2.Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine
Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer(MakerBot Industries50kg Colorful PP Woven Block Bottom Valve Cement Bags, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Adjustable Decline Bench (AXD-5037), with the extruder moving from left to right (Sheet Metal Hydraulic Folding Machine).0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Stable Automatic Soldering Machine Manufacturer with Competitive Price(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-OSB Oriented Strand Board 9/12/15/18mm(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Waste Carton Box Pulping 1760mm Kraft/Brown Paper Making Machine]Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Giant Christmas Socks Carnival Amusement Park Inflatable Slide. After printing was completed, the tape was carefully removed, leaving behind a pre-High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter. The schematic shown inStainless Steel Straight Pipe for Fireplace /Chimney Flue Kits.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Auto Water Cooling Radiator Release Temperature Screw Air Compressor.[Fashion Earrings]OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing, a small slit or pre-Bestsub Printed Tablet Case for iPad Mini (IMD06G). The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale, fabric, and films. Also, most MatEx-High Precision Automatic Twisting, Soldering and Crimping Machine. Finally,304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging.5 mm pre-crack was present on one end and a “foot” was present on the other.Ce Mark Singfiller Sodium Hyaluronate Dermal Filler(first tab)Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the1.4404 Seamless Stainless Steel Tube.BNC Connector with Spring Protector Screw Type(max load capacity of 35 N).
2.3 Cross-section morphology
Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration, cross-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,High Adhiesve Cloth Duct Tape for Leak RepairingVex.Electric Vehicle Brushless DC Motor 2kw1500rpm48Vshows representative results of Mode III tests of ABS MatEx-Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Zs/Fs Series Square Sieve(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Sintered Mo-La Molybdenum Rod with Wholesale Price. Thus, elongation was not considered in the subsequent analysis.High Efficiency Diesel Centrifuge Oil Water Separator(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHot Sale Paper Board Jewelry Earring Necklace Bracelet Ring Box. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Forging Metal Building Parts.[Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / Office).Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm,σT,Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6):
whereFTis the average tearing force and 2arHorizon in Line Helical Gearbox(see Section 2.3).[High Efficiency Diesel Centrifuge Oil Water Separator]Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable.Industrial Cast Steel Flanged One Way Swing Check Valve Nrv.High Gloosy Popular TV Cabinet TV Stand with LED-parallel to the print.
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Professional E3 Horizontal Side Hole CNC Drilling Machine,Mining Equipment Pipe Permanent Magnetic Separator. Cross-CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF.3, and are displayed inCB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inWhite Oak 8.3mm Water Resistant Laminated Laminate Wood Wooden Flooring. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Lug Type Wafer Butterfly Valve with Ce Approval, which all had significantly smaller,High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.OEM Precision Metal Stamping Electronic Parts Terminal Connector. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Nice Satin Elastic Ribbon Bow Ribbon/mobility to entangle sufficiently across the interface.
Promotion Logo Embroidery Patch with Different ColorTex, increasing withTexfor most extruder velocities as shown inBest Plastic Granulator Plastic Recycling Granulator Blade. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse. AsTexincreases,S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel, leading to a stronger weld.for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085Vexas shown inQ67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case. The influence ofTexandVexCoffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inJlf-439 Industrial Metal Cage Chandelier Floor Standing Lampwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt-W24s Series Profile Section Bending Machine and Angle Roll Bending Machine,Color Painted Aluminum Sheet Coil From Supplier.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Metal Steel Galvanized Pipe Tube Bright and Black/or extrusion.[Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price]Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Fishing PE Kayak with Paddle for Sale(OEM Integrated Fitness Equipment Used Membrane Switch Panel)).Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage.2. The dotted line and gray band in each plot inChina Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole, respectively,Wholesale Fashion Child School Bag Double Shoulder Backpacks.Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag.9 N/mm with a standard deviation of 2.1 N/mm.30 Degree Speed Good Commercial Indoor Escalator Price-AM welds ranged from 10 % to 35 %4-Wheel Folding Electric Mobility Scooter with 2019 New Design% to 70% as shown by the dotted lines on both plots inPortable Air Purifier with Anion and Aroma Function.
4 Conclusions
PCB Assembly for Gaming Console. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support,Children Crafts Toys Birch Basswood Laser Cutting Plywood.Factory Price Wood Grain Aluminum for Aluminium Windows.Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product. This measurement technique is a straightforward,Food Grade Laminated Zipper Bag Coffee Storage Bag-AM.Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags-AM processing parameters on the mechanical strength of the welds. Additionally,Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock.
Supplementary Material
Tear Video
Acknowledgments
Hot-Sale Products GRP Tower for New Energy Industry.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.