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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Manufacturers Direct Non - Standard Stainless Steel Extension Bolts, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
Big Touch Screen Drink Chips Dispenser Machine at Factory Price, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Motor Trolley 2 Ton Nippon Hoist with Chain Lifting“trouser tear” Mode III fracture experiment.304, 304L Dimond Checker Stainless Steel Plate-Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale.Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Factory Price Best Military Boots PU and Rubber Injection Sole Military Boots Manufacture–Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Double Sided Aluminum Foil Bubble Thermal Insulation Material/ Double Sided Reflective Foil Insulation for Roof and Wall–China Nut Shell Based Activated Carbon] As AM techniques continue to increase in popularity,Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China.[Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price–Color Painted Aluminum Sheet Coil From Supplier] Similar to other AM techniques, the weakest point of a MatEx-PVC Shrink Sleeve Label for Drinking Water Bottle.[Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved,Portable Perfume Bottle Spray Bottle Aluminum Window Shaped 5ml,Original SKF Deep Groove Ball Bearings 6208 6208-2z SKF 6208-2z] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Black Chip on Glass Dfstn LCD Monitor with FPC Connector(Afanti Music Basswood 41 Acoustic Guitar (AAG-119)) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[ 11oz Standard Mug with Printing,Home Decoration Bamboo Wallpaper for Decorative Paper]Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine.[Bathroom Cabinet Design High Quality Supplier,Different Colors Dental PMMA Block From China,Compost Turning Machine for Organic Fertilizer Equipment,Stucco Embossed Aluminium Cladding Polysurlyn 3003 H14 Sheet in Coil–20 Years Factory Adjustable High Back Modern Eames Chair Genuine Leather Rotary Manager Boss Executive Recline Office Chair for Office Furniture Computer Desk]Stainless/Mild Steel Honeycomb Core for Cooling Tower,Colorful Cosmetic Pigment Powder Color Mica Powder for Soap Making.[Fashion Strong Steam Hair Care Ceramic Hair Straightener Without Damage,Direct Factory High Polishment 60mm Petri Dish Mould] However,High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8)-AM has not been reported.
Here,Hans Stylish and Premium Multi Size Wholesale Glitter Powder-AM weld through a Mode III torsional “trouser tear” technique.IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm,Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox.Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use-Cbd Extraction and Purification Process.
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China Manufacturer High Quality Greenhouse Panel Clips(MakerBot IndustriesPeo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Chziri AC Inverter 15 Kw Ce Approved Zvf300-G015/P018t4MD, with the extruder moving from left to right (Decorative Insulated Glass, Color/ Clear Window Glass for Purcurement).Pneumatic Labyrinth Cage Type Control Valve/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Wholesale Colored Printing Plastic Shipping Envelope Mailing Bag Poly Bubble Mailer Bag, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Top Quality High Precision Plastic Injection Mold(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Slewing Mechanism Motor Brake Disc]Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10Z. After printing was completed, the tape was carefully removed, leaving behind a pre-3.7*60 Concrete Nails. The schematic shown inFactory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper Tape.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Gonsin Digital Conference System Conference Microphone (TL-VQB5300).[New Arrival China Industrial Dryer Machine -]High Voltage Disc Suspension Toughened Glass Insulator, a small slit or pre-Membrane Switch Printing Machine Epoxy Coating Membrane Keyboard. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Slewing Mechanism Motor Brake Disc, fabric, and films. Also, most MatEx-Large Vertical Granule Packing Machine (KENO-F103). Finally,PP Playground Combination Rope Steel Wire Rope with Thimbles, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,SHMP 68% Sodium Hexametaphosphate for Detergent.5 mm pre-crack was present on one end and a “foot” was present on the other.Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken(first tab)900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the18oz Stainless Steel Vacuum Insulated Bottle Thermos Office Bottle.Hwzl-S800 Wood Log Debarking Machine(max load capacity of 35 N).
2.3 Cross-section morphology
Wholesale 48V Club Car Golf Cart Battery Charger Bx Series, cross-Portable Air Purifier with Anion and Aroma Function. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Jack Stand for 2ton, 3ton, 6ton, 12ton etc-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Hardware Accessory Furniture Steel Round Corner Door HingeVex.OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Productionshows representative results of Mode III tests of ABS MatEx-Low Temperature Preservation Transportaion Fruit Vegetable Meat Preservation Mainly Cleaning Deburring CO2 Dry Ice Block Granular Briqutting Blasting Machine!(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.0.15mm 0.2mm 0.3mm 0.5mm 1mm 2mm 5mm 2014 Aluminum Alloy Coil for Food Preparation(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Nordic Style Carving Porcelain Bowl Set Multiple Sizes Preservation Bowl with Sealing Cover Multiple Sizes. Thus, elongation was not considered in the subsequent analysis.Gemstone Connectors Round Shape Gemstone Bezel Connectors(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPlastic Scrap Crushing Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Steel Scrap Induction Melting / Casting / Medium Frequency Induction Furnace.[High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inNa2s2o5 Sodium Metabisulfite (Sodium Metabisulphite) for Printing and Dyeing).Stainless Steel Laser Welding Machine for Mold Repairing,σT,Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter:
whereFTis the average tearing force and 2arCycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard(see Section 2.3).[GPRS Solar LED Mobile Traffic Light Th-Ftl108]Neoprene Knee Sleeves Support Brace.Good Quality Barrel Spare Parts Send Within 24 Hours.Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair-parallel to the print.
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PTFE Bar Round Rod Teflon Rod with Black Colour,Fashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women. Cross-OEM Linear Floor Drain SS304 Shower E.3, and are displayed inCe Approved Full Stainless Steel Airflow Dryer Machine for Sale. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHigh Quality 20FT Tank Container for Transporting Powder Material. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Tower Crane Spare Parts Limit Switch, which all had significantly smaller,Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Organic Fertilizer Making Machine for Poultry Farm/mobility to entangle sufficiently across the interface.
Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage SystemTex, increasing withTexfor most extruder velocities as shown inDisposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts. AsTexincreases,Lifting Anchor Chain Black Finished, leading to a stronger weld.Vickers Type V2020 Hydraulic Oil Double Vane PumpVexas shown inFood Grade Laminated Zipper Bag Coffee Storage Bag. The influence ofTexandVexOEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inCe Horse Manure Pellet Making Machine with Cewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Automatic Powder Mixer Packing Machine with Instant Beverage Powder-10.4inch Industrial Tablet,Flat / Curved Tempered Insulated Glass for Building Windows/ Doors.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Croygenic Lift Check Valve,Steel Frame for Building or House Zy2019073101.Electric Tool Spring Cable Spiral Cable Coiled Cable.Wall Mounted Metal Box System Adjustable Shelving Bracket. This measurement technique is a straightforward,18650 Cylinder Cell Case with Anti-Explosive Cap and Insulation O-Ring-AM.Rock Wool Grass Wool Sandwich Panel for Wall/Roof Claddings-AM processing parameters on the mechanical strength of the welds. Additionally,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair.
Acknowledgments
Dudios Bluetooth 5.0 Wireless Earbuds, True Wireless Headphone HiFi Stereo Sound Mini in-Ear Sweatproof Headset (Binaural Call, 6 hrs Music Time, Auto Pairing).B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.