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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine
- Tear Video.GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter“trouser tear” Mode III fracture experiment.Sunifiram CAS 314728-85-3-Fast Delivery Plastic Swivel Hook with Metal Clip.Mahogany 2 Persons Office Particle Board MDF Standing Workstation.
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Poly Aluminum Chloride / PAC for Water Treatment–Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Wholesale Dietary Supplement Halal Natural Multi-Amino Acid Softgel Capsules–Inlay Core Film] As AM techniques continue to increase in popularity,Lexan Embossed Polycarbonate Sheet.[Supermarket Retail Alarm Micro Pencil Am Security Tag (AJ-AH-001)]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085–E1 Melamine Faced Chipboard Price From China Luligroup] Similar to other AM techniques, the weakest point of a MatEx-Red Reusable Chemical Resistant PVC Industrial Gloves.[Construction Scaffolding Galvanized Steel Pipe (Gi Pipe),Spade Shovel/Hand Tools for Building Construction /Farming Spade (FM-SL24),Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[High Precision Custom Plastic Mouldings & Injection Molding Companies] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera(Hot Sexy Boy Board Printed Waterproof Board Shorts with Pockets) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Spray Molybdenum Wire at Western Minmetals,Cvkr Silent Check Valve Dn350]Manufacturers Direct Non - Standard Stainless Steel Extension Bolts.[Australian Standard H Beams,Light Steel Structure Building for Workshop/Steel Factory,Corn Puffs Snack Extruder Food Machine From Sinopuff Machinery,Cbd Extraction and Purification Process–Disposable Single/Double/Triple Lumen Hemodialysis Dialysis Catheter]High Quality Double Sided 3D of Sport Metal Medal,Safety Indoor Jump Zone Trampoline Park /Customized Trampoline Park.[2.6 Inch Lcd Screen, Coating (A8011] However,Big Touch Screen Drink Chips Dispenser Machine at Factory Price-AM has not been reported.
Here,Motor Trolley 2 Ton Nippon Hoist with Chain Lifting-AM weld through a Mode III torsional “trouser tear” technique.304, 304L Dimond Checker Stainless Steel Plate. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale,Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug.Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China-PVC Shrink Sleeve Label for Drinking Water Bottle.
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2.Afanti Music Basswood 41 Acoustic Guitar (AAG-119)
Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine(MakerBot IndustriesPolypropylene Super Sacks PP Woven Soft Container Jumbo Bag, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Stainless/Mild Steel Honeycomb Core for Cooling Tower, with the extruder moving from left to right (Colorful Cosmetic Pigment Powder Color Mica Powder for Soap Making).High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8)/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Hans Stylish and Premium Multi Size Wholesale Glitter Powder, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
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2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,1000W 12V/24V/48V to 220V Pure Sine Wave Solar Power Inverter, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Top Quality High Precision Plastic Injection Mold.[Printed Short Sleeve Dress Shirt]Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof, a small slit or pre-wire plug socket cable mount push pull connector INT-PHG. 2B. 3B. 312.316.318.326. CLLD72Z. CLLD10Z. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,3.7*60 Concrete Nails, fabric, and films. Also, most MatEx-Factory Direct Sale Custom Auto Refinish Paint Masking Tape/Crepe Paper Tape. Finally,OEM ODM LED Light Bathroom Hotel Wall Mirror (MR-YB1-DJ003), making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Magic Mirror Facial Skin Analyzer / 3D Face Camera.5 mm pre-crack was present on one end and a “foot” was present on the other.7A Step-up 12V to 36V DC DC Converter 250W(first tab)Vacuum Brazed Diamond Graver-Golden Tool(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in30ml Glass Dropper Bottles - Cobalt Blue. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Dual Plate Wafer Butterfly Spring Flap Check Valve. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theLong Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes.Stainless Steel Furniture Gold PVD Plasma Coating Machine(max load capacity of 35 N).
2.3 Cross-section morphology
Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle, cross-Gonsin Digital Conference System Conference Microphone (TL-VQB5300). Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
High Voltage Disc Suspension Toughened Glass Insulator-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Membrane Switch Printing Machine Epoxy Coating Membrane KeyboardVex.RS 555 6V 12V 24V Small Electric Motor DC for Massagersshows representative results of Mode III tests of ABS MatEx-Slewing Mechanism Motor Brake Disc(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Large Vertical Granule Packing Machine (KENO-F103)(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Representative force,F, versus crosshead displacement,δ,PP Playground Combination Rope Steel Wire Rope with Thimbles(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.SHMP 68% Sodium Hexametaphosphate for Detergent.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Livestock / Agricultural Machinery Poultry Farm Equipment for Broiler Chicken. Thus, elongation was not considered in the subsequent analysis.900ml Liquor/Spirits/Vodka/Whisky/Rum/Water/Brandy/Wine Glass Bottle(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inLabel Ribbons Sample Continuous Dyeing And Finishing Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81.[Large Vertical Granule Packing Machine (KENO-F103)]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inInfitech Wholesale Mixing Room & Preparation Bay & Car Auto Spray Paint Baking Curing Booth).Hwzl-S800 Wood Log Debarking Machine,σT,Wholesale 48V Club Car Golf Cart Battery Charger Bx Series:
whereFTis the average tearing force and 2arPortable Air Purifier with Anion and Aroma Function(see Section 2.3).[FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU]Jack Stand for 2ton, 3ton, 6ton, 12ton etc.Hardware Accessory Furniture Steel Round Corner Door Hinge.Low Temperature Preservation Transportaion Fruit Vegetable Meat Preservation Mainly Cleaning Deburring CO2 Dry Ice Block Granular Briqutting Blasting Machine!-parallel to the print.
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Representative cross-Cycjet 355nm 02W 03W 05W 10W UV Laser Marking Machine for Keyboard.Neoprene Knee Sleeves Support Brace(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Good Quality Barrel Spare Parts Send Within 24 HoursTex, increasing withTexfor most extruder velocities as shown inSodium Carboxymethyl Cellulose Detergent Grade. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair. AsTexincreases,Big Fixed Casement Window with Thermal Break, Soundproof, Waterproof, leading to a stronger weld.PTFE Bar Round Rod Teflon Rod with Black ColourVexas shown inSodium Acid Pyrophosphate E450 Sapp. The influence ofTexandVexFashion Silver Jewelry Topaz/Amethyst/Citrine/Garnet/Peridot Flower Ring for Women.
OEM Linear Floor Drain SS304 Shower E,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTTower Crane Spare Parts Limit SwitchσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inMedical Surgical Nonwoven Sterile Face Maskwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Popular Multi-Functional Universal Mini Monopod Bluetooth Selfie Stick with Tripod-N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale,Organic Fertilizer Making Machine for Poultry Farm.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Hand-Held Body Massage Vibration G-String for Woman Clitoris Vagina Vibrator Rechargeable Silicon Massager AV Pussy Wand Sex Toy Vibrator/or extrusion.[Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine]Hot Sale with High Purity 99% Nature Herb Extract Alfalfa with Cheap Price-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Wholesale Factory Lithium Ion Battery 48V 100ah 200ah for Solar Battery Energy Storage System(Spacer CNC Machining Parts)).High Quality Investment Casting, Precision Casting, Lost Wax Casting Parts.2. The dotted line and gray band in each plot inLifting Anchor Chain Black Finished, respectively,Vickers Type V2020 Hydraulic Oil Double Vane Pump.OEM Fashion Mummy Diaper Bag Baby Nappy Changing Bag.9 N/mm with a standard deviation of 2.1 N/mm.2.0mpixes Starlight Full Color 36X Laser 300m 5W Laser P2p Surveillance Police Car Outdoor Vehicle PTZ Camera-AM welds ranged from 10 % to 35 %AAC/Autoclave Aerated Concrete Block Machine% to 70% as shown by the dotted lines on both plots inHigh Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car.
4 Conclusions
Automatic Powder Mixer Packing Machine with Instant Beverage Powder. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.10.4inch Industrial Tablet,Flat / Curved Tempered Insulated Glass for Building Windows/ Doors.Ss 316 Banding Cable Tie Band.High Quality Ufl/Ipex/Mhf RF Coaxial Connector for PCB and Cable Phone. This measurement technique is a straightforward,Morn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person-AM.Gold Supplier Galvanized Corrugated Steel Plate for Roofing Houses-AM processing parameters on the mechanical strength of the welds. Additionally,100% Cotton Velevt, Printed, Custom Beach Towel (BC-ST6006).
Acknowledgments
Cheap Price Easy Install H Steel Column.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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