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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Plastic Hand Fan Abanico De Mano Bolsillo Dance Baile Polka DOT, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 10 Wheel 420HP Tractor Head for Pulling Trailer
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
New Shacman F3000 6X4 Truck Trailer Head, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Bulk OEM Colors Oversized Custom Logo Street Style Hoodie“trouser tear” Mode III fracture experiment.Vulcanizing Machine /Rubber Tiles Vulcanzing Press-New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening Bag.E1 Melamine Faced Chipboard Price From China Luligroup.
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves–Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Aluminum Window System Thermal Break Strip (HK Stype35.3mm)–40ft Luxury Movable Container Prefabricated House] As AM techniques continue to increase in popularity,Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070.[Juice Smoothie Blender & Colloid Mill (JMS model)]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Passenger Home Panoramic Lift Compensation Chain with Ard–Lambo Door Treadmill Pistons Murphy Bed Gas Spring] Similar to other AM techniques, the weakest point of a MatEx-Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane.[Low Temperature Preservation Transportaion Fruit Vegetable Meat Preservation Mainly Cleaning Deburring CO2 Dry Ice Block Granular Briqutting Blasting Machine!,Construction Chemical Material PCE Polycarboxylate Superplasticizer,Universal Shenzhen Supply Chain Laser Marking Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Yulong Xgj560 Rice Husk Pellet Mill] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover(Crystal Clear TPU Mobile Phone Case for Huawei Honor 10) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Flat / Curved Tempered Insulated Glass for Building Windows/ Doors,925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry]Electric or Diesel Powered Forest Wood Tree Log Peeling Machine.[Cheapest Shipping Rate,5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding,High Quality Vintage One Piece Lens UV400 Multicolor Polarized Sport Sunglasses for Bike Riding Cycling,Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet–Digital Ultrasonic Soldering Machine]LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting,Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting.[China Solar Energy Systems,Semiconductor End Pump Laser Marking Machine Laser Marking Equipment] However,1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid-AM has not been reported.
Here,Waste Paper Shredding Machine Paper Shredder Machine-AM weld through a Mode III torsional “trouser tear” technique.Commercial Advertising LED Billboard for Indoor P6. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Factory Price 201 304 316L 430 Stainless Steel Sheet,Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale.Door System Automatic Infusion Pump-Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts.
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Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box(MakerBot IndustriesPrinted Custom Advertising Bridge Cards, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment, with the extruder moving from left to right (Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity).2019 Hot Sale 125cc ATV with Ce Quad Bikes/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)FRP Profile Made in China, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-75GSM Sublimation Transfer Paper for Factory Direct Sale(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machine]H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Good Price 250 Ton Double Action Deep Drawing Hydraulic Press. After printing was completed, the tape was carefully removed, leaving behind a pre-High Quality Aluminum/Aluminium Round/Square Tube/Pipe. The schematic shown in10t Industrial RO Purification System Salt Water Treatment.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Light Steel Structure Building for Workshop/Steel Factory, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm.[Cnc Controller For Machine Center]Fitness Equipment/Gym Equipment--Half Rack, a small slit or pre-Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum Filter. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts, fabric, and films. Also, most MatEx-Nylon Packing Strip Buckle Machine Supplier. Finally,2019 Bdu Army Camouflage Uniform with 3-Color Desert Color, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Stationary Polyester Felt or Wool Elastic Closure A4 File Folder.5 mm pre-crack was present on one end and a “foot” was present on the other.Aluminum CNC Machining Parts Motorcycle Hardware Parts(first tab)Rapid Prototyping for Plastic Parts(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inWheel Rim with Aluminum Forged Alloy Wheels. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theTaihu Snow Hotel OEM Oeko-Tex Quality 100% Mulberry Silk Quilt.Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136(max load capacity of 35 N).
2.3 Cross-section morphology
Seamless Fixed Installation P4 HD Indoor LED Display Board Sign, cross-Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Original Spare Parts for Komatsu Construction MachineryVex.Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machineryshows representative results of Mode III tests of ABS MatEx-Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing. Thus, elongation was not considered in the subsequent analysis.External Cladding Wall Decorative Panel Metal Art Screen(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inwww.reclining.cn. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED.[Galvanized Square Nut for Machine Bolt]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror).Jiulong Compound Steel Grating with Ce Certificate,σT,Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag:
whereFTis the average tearing force and 2arYt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill(see Section 2.3).[Valve Rubberwasher]Silicone Collapsible Straw Reusable Folding Straws.Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube-parallel to the print.
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Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860),Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light. Cross-Hot Selling AC Pendant LED Line Trunking Lamp.3, and are displayed inTransparent Polished Crystal Arc Quartz Glass Plate. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inAngle Stop Valve. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag, which all had significantly smaller,6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Sunifiram CAS 314728-85-3/mobility to entangle sufficiently across the interface.
Lexan Embossed Polycarbonate SheetTex, increasing withTexfor most extruder velocities as shown in5 Inch Colorful Fire Resistant EPDM Double Jacket Water Hose. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Red Reusable Chemical Resistant PVC Industrial Gloves. AsTexincreases,360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera, leading to a stronger weld.Hot Sexy Boy Board Printed Waterproof Board Shorts with PocketsVexas shown inSGS 40L Lab Use Chocolate Refiner Conching Machine. The influence ofTexandVexManufacturers Direct Non - Standard Stainless Steel Extension Bolts.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inAAAC All Aluminium Alloy Conductor Overhead Bare Cablewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Big Touch Screen Drink Chips Dispenser Machine at Factory Price-Motor Trolley 2 Ton Nippon Hoist with Chain Lifting,304, 304L Dimond Checker Stainless Steel Plate.
3.4 MatEx-AM weld tear strength versus bulk tear strength
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4 Conclusions
High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Hans Stylish and Premium Multi Size Wholesale Glitter Powder,IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A).Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm.Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox. This measurement technique is a straightforward,Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use-AM.Cbd Extraction and Purification Process-AM processing parameters on the mechanical strength of the welds. Additionally,Vacuum Timber Dryer with Advanced High Frequency Technology.
Acknowledgments
Blue Coated Waterproof China Korea Quality PE Tarpaulin.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.