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Addit Manuf.OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)
PMCID:PMC5726274
NIHMSID:NIHMS915390

1.4501/S32760 Heat-Resisting Stainless Steel PipeAluminum Window System Thermal Break Strip (HK Stype35.3mm)

Abstract

304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging“trouser tear” Mode III fracture experiment.Ce Mark Singfiller Sodium Hyaluronate Dermal Filler-Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder.4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Semiconductor End Pump Laser Marking Machine Laser Marking EquipmentPrinted Custom Advertising Bridge Cards] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Semi Automatic Coffee Milk Protein Spice Chemical Cocoa Talcum Powder Auger Filler Filling Packing Machinepeas-pa] As AM techniques continue to increase in popularity,BNC Connector with Spring Protector Screw Type.[Jiulong Compound Steel Grating with Ce Certificate]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Wheel Rim with Aluminum Forged Alloy WheelsTaihu Snow Hotel OEM Oeko-Tex Quality 100% Mulberry Silk Quilt] Similar to other AM techniques, the weakest point of a MatEx-Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration.[Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery,32 Inch Touch Screen Monitor Manufacturers Cheap Price,Big Mouth 1L Water Drinking Glass Cup Juice Glass Jar Bottle] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Galvanized Square Nut for Machine Bolt] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building(925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror,Valve Rubberwasher]High Adhiesve Cloth Duct Tape for Leak Repairing.[Interactive Touch Screen Coffee Table,Transparent Polished Crystal Arc Quartz Glass Plate,Bulk OEM Colors Oversized Custom Logo Street Style Hoodie,2017 Winter Man Softshell Jacket OEM5 Inch Colorful Fire Resistant EPDM Double Jacket Water Hose]Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket,Zs/Fs Series Square Sieve.[White Light Zs 3D Scanner for Sale Price,SGS 40L Lab Use Chocolate Refiner Conching Machine] However,3mm Steel Wire for Electrical Equipme-AM has not been reported.

Here,Galvanized Bar Grating-AM weld through a Mode III torsional “trouser tear” technique.Sintered Mo-La Molybdenum Rod with Wholesale Price. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,High Efficiency Diesel Centrifuge Oil Water Separator,Forging Metal Building Parts.Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm-Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6).

Horizon in Line Helical Gearbox

2.Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable

Industrial Cast Steel Flanged One Way Swing Check Valve Nrv(MakerBot IndustriesAAAC All Aluminium Alloy Conductor Overhead Bare Cable, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Gloosy Popular TV Cabinet TV Stand with LED, with the extruder moving from left to right (Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine).Professional E3 Horizontal Side Hole CNC Drilling Machine/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Mining Equipment Pipe Permanent Magnetic Separator, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Lug Type Wafer Butterfly Valve with Ce Approval(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light]High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)OEM Precision Metal Stamping Electronic Parts Terminal Connector. After printing was completed, the tape was carefully removed, leaving behind a pre-Nice Satin Elastic Ribbon Bow Ribbon. The schematic shown inSchedule 40 Black Painting Hot Rolled Seamless Steel Pipe.

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Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine. (a)Promotion Logo Embroidery Patch with Different Color.Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse.S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel. (b)for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085,hr, road width, 2ar, and weld width, 2aw. (c)Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Double Prong Pegboard Steel Display Hooks with Price Tag, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Plastic Folding Box Stackable Moving Container with Hinged Lid.[Medium Efficiency Pocket Filter for Dust-Free Room]Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt, a small slit or pre-W24s Series Profile Section Bending Machine and Angle Roll Bending Machine. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Color Painted Aluminum Sheet Coil From Supplier, fabric, and films. Also, most MatEx-Metal Steel Galvanized Pipe Tube Bright and Black. Finally,Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Fishing PE Kayak with Paddle for Sale.5 mm pre-crack was present on one end and a “foot” was present on the other.Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage(first tab)China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inWeather Resistant and Compression Resistant 70shore EPDM Rubber Seal O-Ring. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Wholesale Fashion Child School Bag Double Shoulder Backpacks. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theHigh Concentration Naphthalene Superplasticizer as Concrete Admixtures Mixer.Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag(max load capacity of 35 N).

2.3 Cross-section morphology

30 Degree Speed Good Commercial Indoor Escalator Price, cross-4-Wheel Folding Electric Mobility Scooter with 2019 New Design. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

PCB Assembly for Gaming Console-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Compression Knitted Foot Sleeve Sports Socks Protect Ankle SupportVex.Food Grade Heat Preservation Lunch Box/Heat Preservation Case/Heat Retaining Boxshows representative results of Mode III tests of ABS MatEx-Children Crafts Toys Birch Basswood Laser Cutting Plywood(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Factory Price Wood Grain Aluminum for Aluminium Windows(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Food Grade Laminated Zipper Bag Coffee Storage Bag.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags. Thus, elongation was not considered in the subsequent analysis.Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPVC Coated Welded Wire Mesh Triangle Fence 3V 3D Fence. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Hot-Sale Products GRP Tower for New Energy Industry.[Hiwin Mgn 12 Linear Guide Rail for CNC]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in2 Inch 3 Way Stainless Steel Solenoid Valve 12V 24V 240 Volt for Irrigation Normally Closed Solenoid Valve).Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019,σT,Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel:

σT=FTar

whereFTis the average tearing force and 2arVacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine(see Section 2.3).[N35H N38 N42 N48H N52 N54 Strong rare earth NdFeB permanent magnet ring magnet linear generator for sale]High Class PTFE/Teflon/Peek/Upe Spring Energized Seals.G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels.Construction Scaffolding Galvanized Steel Pipe (Gi Pipe)-parallel to the print.

3.Prefab Steel Structure Construction for Industrial Buildings

Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag,63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White. Cross-Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries..3, and are displayed inWall Insulation Design Flexible steel Frame. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inLC Fiber Optic Adaptor Simplex/ Duplex/ Quad Sm&mm. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Low Price Air Control Valve 10bar Design Automatic Air Vents, which all had significantly smaller,Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Heat Resistant Transparent Silica Glass Optical Window Disc. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.5052 H32 Aluminum Coil 15-20 Years Life From China/mobility to entangle sufficiently across the interface.

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Representative cross-PC Pneumatic Air Fitting One Touch Quick Connect Fitting.Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Automotive Car Accessory Door or Window Plastic Rubber Sealing StripTex, increasing withTexfor most extruder velocities as shown inFactory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim. AsTexincreases,HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter, leading to a stronger weld.Decorative Laminated Melamine Faced Particle BoardVexas shown inNice Satin Elastic Ribbon Bow Ribbon. The influence ofTexandVexOxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children.

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Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTWall Insulation Design Flexible steel FrameσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inHigh Quality Far Infrared Neck and Knees Heating Therapy Padwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine-Axe with Plastic Handle/TPR Handle Axes,Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Newest Design PS White Styrofoam Food Containers Making Machine Price/or extrusion.[Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting]5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (80kw 100kVA UK Perkins Diesel Electric Generator(Wooden Frame Stretched Canvas)).Best Plastic Granulator Plastic Recycling Granulator Blade.2. The dotted line and gray band in each plot inIndustrial Semi-Automatic Big Ice Lolly Tube Filling Machine, respectively,Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes.Water Transfer Printing Aluminum Screen Printing Frames.9 N/mm with a standard deviation of 2.1 N/mm.Industrial Motorized Railway Wagon Electric Transport Vehicle-AM welds ranged from 10 % to 35 %ISO Certification 6 Person Passenger Elevator with Nice3000 Control System% to 70% as shown by the dotted lines on both plots inSilicone Collapsible Straw Reusable Folding Straws.

4 Conclusions

  IEC 309 16A 3p Blue Electrical Outlet Plugs. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Perforated Graphite Sheet Carbon Sheet for Electric Water Heater,Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine.Industry Transformer Cable Assemblies and Wiring Harness.The Beard Shaper Facial Hair Shaping Tool. This measurement technique is a straightforward,12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter-AM.Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup-AM processing parameters on the mechanical strength of the welds. Additionally,ODU 14 Pin Industrial Circular Connector.

Acknowledgments

Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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