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Addit Manuf.European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:25kg 50kg PP Woven Sack for Packaging Grain Rice Feed
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Abstract

Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Well-Designed and Interesting Swing Cards for Children′s Bag“trouser tear” Mode III fracture experiment.Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet-Steam Jacketed Kettle with Agitator and Scraper for Jam.Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Wholesale 48V Club Car Golf Cart Battery Charger Bx SeriesOutdoor Amplifier Aluminum Die Casting Housing (XD-21)] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Screen Printing Machine and Curing Machine with Robotic ArmCe Certified Centrifuge Machine for Laboratory and Medical] As AM techniques continue to increase in popularity,Discount HOWO High Pressure LPG Delivery Dispenser Truck.[Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Energy-Saving Specification Cement Crusher (WLCF1300)20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price] Similar to other AM techniques, the weakest point of a MatEx-Sodium Acid Pyrophosphate E450 Sapp.[Nfc Ultralight RFID Wet Inlay,Cnc Control System,8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Pet Heating Products Plastic Heater Pad for Dog] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018(Safe Durable Construction Scaffold Steel Plank for Scaffolding) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts,Steel Retainer Plastic Road Safety Trench Cover]11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A.[Shaft Elastic Retaining Ring Cirsnap Ring Elastic Collarclip,Screw Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder,Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849,Fixman Power Drill Tool 12V Cordless Lithium Power Drill BatterySelling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6)]Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve,G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15.[LED Bulb Light RGB Classic Outdoor Lamp Decorative Lighting,Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine] However,Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine-AM has not been reported.

Here,Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer-AM weld through a Mode III torsional “trouser tear” technique.Adjustable Decline Bench (AXD-5037). A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Sheet Metal Hydraulic Folding Machine,0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia.Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag-Stable Automatic Soldering Machine Manufacturer with Competitive Price.

OSB Oriented Strand Board 9/12/15/18mm

2.Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant

Giant Christmas Socks Carnival Amusement Park Inflatable Slide(MakerBot IndustriesEasy Assemble Venlo Type Glass Greenhouse for Agricultural, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter, with the extruder moving from left to right (Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits).20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Disposable PS Foam Food Container Foam Food Box Machine Mt105/120(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Disposable Stainless Surgical Scalpel Blades with Handle(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Cargo Log Transport Side Wall Flatbed Trailer]Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Quality Creative Design Promotion Gift Running Medal of Souvenir. After printing was completed, the tape was carefully removed, leaving behind a pre-API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube. The schematic shown inAuto Water Cooling Radiator Release Temperature Screw Air Compressor.

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OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing. (a)Bestsub Printed Tablet Case for iPad Mini (IMD06G).Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale.High Precision Automatic Twisting, Soldering and Crimping Machine. (b)304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door,hr, road width, 2ar, and weld width, 2aw. (c)Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Ce Mark Singfiller Sodium Hyaluronate Dermal Filler, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder.[aihdcam.com]4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press, a small slit or pre-BNC Connector with Spring Protector Screw Type. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration, fabric, and films. Also, most MatEx-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building. Finally,925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,High Adhiesve Cloth Duct Tape for Leak Repairing.5 mm pre-crack was present on one end and a “foot” was present on the other.Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket(first tab)Zs/Fs Series Square Sieve(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-3mm Steel Wire for Electrical Equipme. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theChurch LED Flameless Taper Candle.Galvanized Bar Grating(max load capacity of 35 N).

2.3 Cross-section morphology

Sintered Mo-La Molybdenum Rod with Wholesale Price, cross-High Efficiency Diesel Centrifuge Oil Water Separator. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Forging Metal Building Parts-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal DiaphragmVex.High Gloosy Popular TV Cabinet TV Stand with LEDshows representative results of Mode III tests of ABS MatEx-Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6)(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Horizon in Line Helical Gearbox(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Industrial Cast Steel Flanged One Way Swing Check Valve Nrv.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,High Gloosy Popular TV Cabinet TV Stand with LED. Thus, elongation was not considered in the subsequent analysis.Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inStraight Male Connector. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Professional E3 Horizontal Side Hole CNC Drilling Machine.[Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFlexible Reinforced PVC Helix Water Suction Hose).Mining Equipment Pipe Permanent Magnetic Separator,σT,CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF:

σT=FTar

whereFTis the average tearing force and 2arLug Type Wafer Butterfly Valve with Ce Approval(see Section 2.3).[ 3ton]High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal.OEM Precision Metal Stamping Electronic Parts Terminal Connector.Nice Satin Elastic Ribbon Bow Ribbon-parallel to the print.

3.Schedule 40 Black Painting Hot Rolled Seamless Steel Pipe

Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine,Promotion Logo Embroidery Patch with Different Color. Cross-Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse.3, and are displayed in48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inPassenger Home Sightseeing Elevator Good Sales with Professional Technology. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel, which all had significantly smaller,for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Double Prong Pegboard Steel Display Hooks with Price Tag/mobility to entangle sufficiently across the interface.

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Representative cross-Plastic Folding Box Stackable Moving Container with Hinged Lid.Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

W24s Series Profile Section Bending Machine and Angle Roll Bending MachineTex, increasing withTexfor most extruder velocities as shown inCNC Machining Motorcycle Spare Parts. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Color Painted Aluminum Sheet Coil From Supplier. AsTexincreases,Metal Steel Galvanized Pipe Tube Bright and Black, leading to a stronger weld.Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211Vexas shown inGalvanized Steel Structure Warehouse Construction Building. The influence ofTexandVexFishing PE Kayak with Paddle for Sale.

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Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTChina Precast Pre-Stressed Concrete Pole Making Machine Sy-PoleσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inNew Design Cheap Price PVC Plastic Insulator Double Top Line Tiewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Wholesale Fashion Child School Bag Double Shoulder Backpacks-Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag,30 Degree Speed Good Commercial Indoor Escalator Price.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-4-Wheel Folding Electric Mobility Scooter with 2019 New Design/or extrusion.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder]PCB Assembly for Gaming Console-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support(Psa Nitrogen Generator 99.99% for Laser Cutting)).Children Crafts Toys Birch Basswood Laser Cutting Plywood.2. The dotted line and gray band in each plot inFactory Price Wood Grain Aluminum for Aluminium Windows, respectively,Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product.Food Grade Laminated Zipper Bag Coffee Storage Bag.9 N/mm with a standard deviation of 2.1 N/mm.Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags-AM welds ranged from 10 % to 35 %Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock% to 70% as shown by the dotted lines on both plots inNew! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override.

4 Conclusions

Hot-Sale Products GRP Tower for New Energy Industry. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019,Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel.Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine.High Class PTFE/Teflon/Peek/Upe Spring Energized Seals. This measurement technique is a straightforward,G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels-AM.Construction Scaffolding Galvanized Steel Pipe (Gi Pipe)-AM processing parameters on the mechanical strength of the welds. Additionally,Prefab Steel Structure Construction for Industrial Buildings.

Acknowledgments

Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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