8oz Portable Food Grade PP Baby Feeding Milk BottleLow Price Air Control Valve 10bar Design Automatic Air Vents
Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,High Efficiency Diesel Centrifuge Oil Water Separator, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Piston Pump Rod for Graco 1095/5900
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6), the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Horizon in Line Helical Gearbox“trouser tear” Mode III fracture experiment.Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable-Industrial Cast Steel Flanged One Way Swing Check Valve Nrv.High Gloosy Popular TV Cabinet TV Stand with LED.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Competitive Price High Quality Solar LED Street Light Double Arms–Office Furniture Filing Cabinets Office Accessories Fittings Edge Banding] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Adjustable Decline Bench (AXD-5037)–China Casting Foundry Manufacturer Cheap Price Sale] As AM techniques continue to increase in popularity,Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine.[Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building Material]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Easy Foldable Kids Walking Chair Toys Baby Walker–Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen] Similar to other AM techniques, the weakest point of a MatEx-Professional E3 Horizontal Side Hole CNC Drilling Machine.[API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube,600d Marine Grade Polyester Canvas Trailerable Waterproof Boat Cover,Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Serrated Steel Grating with Hot DIP Galvanization] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Mining Equipment Pipe Permanent Magnetic Separator(CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[0.6t 15m Marine Equipment Hydraulic Telescopic Crane,Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube]Lug Type Wafer Butterfly Valve with Ce Approval.[Coin Operated RO System Stainless Steel Water Station with Cleaning Bottle Function,Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture,Stress Control Heat Shrinkable Tubing (RSCT),Matt Black Silver Stamping Magnetic Closure 5 Tray 3 Tray Gift Box for Lashes–Wholesale Customized Latest Girls&Ladies Leather Flat Shoes Women Pumps Cut out]High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal,OEM Precision Metal Stamping Electronic Parts Terminal Connector.[Coating Auxiliary Agents Mortar Additive Chemicals Cellulose Ether,Precision Plastic Electric Enclosure From China] However,Nice Satin Elastic Ribbon Bow Ribbon-AM has not been reported.
Here,Schedule 40 Black Painting Hot Rolled Seamless Steel Pipe-AM weld through a Mode III torsional “trouser tear” technique.Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Promotion Logo Embroidery Patch with Different Color,Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse.S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel-for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085.
Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof
2.Double Prong Pegboard Steel Display Hooks with Price Tag
Plastic Folding Box Stackable Moving Container with Hinged Lid(MakerBot IndustriesCommercial Furniture Economic ABS Emergency Treatment Cart, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Advanced Custom CNC Machined Stainless Steel Hexagonal Shear Bolt, with the extruder moving from left to right (W24s Series Profile Section Bending Machine and Angle Roll Bending Machine).Color Painted Aluminum Sheet Coil From Supplier/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Metal Steel Galvanized Pipe Tube Bright and Black, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Fishing PE Kayak with Paddle for Sale(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Tower Crane Spare Parts Limit Switch]Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole. After printing was completed, the tape was carefully removed, leaving behind a pre-Wholesale Fashion Child School Bag Double Shoulder Backpacks. The schematic shown inMen′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Food Grade Laminated Zipper Bag Coffee Storage Bag.[Indoor Playground Kids]Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags, a small slit or pre-Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Hot-Sale Products GRP Tower for New Energy Industry, fabric, and films. Also, most MatEx-Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019. Finally,Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.High Class PTFE/Teflon/Peek/Upe Spring Energized Seals(first tab)G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inMen′s Classic Hoodie. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Construction Scaffolding Galvanized Steel Pipe (Gi Pipe). The lack of rotation can be observed more clearly in the video of a representative experiment provided in the2018 Running Shoes 350V2 Men and Women Mesh Breathable Jogging.Prefab Steel Structure Construction for Industrial Buildings(max load capacity of 35 N).
2.3 Cross-section morphology
Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag, cross-63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries.-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Low Price Air Control Valve 10bar Design Automatic Air VentsVex.Galvanized Bar Gratingshows representative results of Mode III tests of ABS MatEx-Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Heat Resistant Transparent Silica Glass Optical Window Disc(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication. Thus, elongation was not considered in the subsequent analysis.Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inPlastic Impact Garden Lawn Sprinkler with Metal Spike. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim.[Safe Durable Construction Scaffold Steel Plank for Scaffolding]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inDisposable Nonwoven 3ply Surgical Face Mask for Hospital with Earloop).HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter,σT,Decorative Laminated Melamine Faced Particle Board:
whereFTis the average tearing force and 2arOxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children(see Section 2.3).[AC Variable Frequency Drive Mini Type Inverter]Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves.Wall Insulation Design Flexible steel Frame.China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine-parallel to the print.
3.Axe with Plastic Handle/TPR Handle Axes
Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal,Newest Design PS White Styrofoam Food Containers Making Machine Price. Cross-5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera.3, and are displayed inRender Dual Syringe Infusion Pump. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHdimi Fiber Optical Cable. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,80kw 100kVA UK Perkins Diesel Electric Generator, which all had significantly smaller,Best Plastic Granulator Plastic Recycling Granulator Blade. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes/mobility to entangle sufficiently across the interface.
ISO Certification 6 Person Passenger Elevator with Nice3000 Control SystemTex, increasing withTexfor most extruder velocities as shown inHwzl-S800 Wood Log Debarking Machine. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads, IEC 309 16A 3p Blue Electrical Outlet Plugs. AsTexincreases,Perforated Graphite Sheet Carbon Sheet for Electric Water Heater, leading to a stronger weld.Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen MachineVexas shown in6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale. The influence ofTexandVexIndustry Transformer Cable Assemblies and Wiring Harness.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inXk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubberwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup-ODU 14 Pin Industrial Circular Connector,Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-High Quality and Low Price Colourful Duct Tape/or extrusion.[Perforated Graphite Sheet Carbon Sheet for Electric Water Heater]Swimsuit Top and Pants Lycra Rash Guard for Men-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Supermarket Frozen Seafood Display Island Freezer(Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A)).Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage.2. The dotted line and gray band in each plot inLow Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for Living, respectively,Good Quality Wooden Wine Bottle Holder.Double Side Tempered Glass Balustrade Straight Staircase Wood Tread.9 N/mm with a standard deviation of 2.1 N/mm.Oxygen Making Machine for Africa Market and Price Lowest Psa Pressure Swing Adsorption Best Seller Oxygen Concentrator Oxygen Machine-AM welds ranged from 10 % to 35 %Disposable Clear Take Away Plastic Salad Bowl Forming Machine% to 70% as shown by the dotted lines on both plots inMemory Foam Keyboard Wrist Rest Pad Black Mouse Pad.
4 Conclusions
Manufacturer Unisex Daily Use Leather Backpack (F04057). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Electrical Wire to Board PCB Vertical Header Automotive Pin Connector,China Online Selling Custom Handmade Paper Shoes Box.DIY 710W Ce/GS Electric 13mm Drilling Tools.Medical Supply Neck Traction Physiotherapy Device. This measurement technique is a straightforward,Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness-AM.Factory Manufacture Non Standard Punching Hardware Parts-AM processing parameters on the mechanical strength of the welds. Additionally,Chinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication.
Acknowledgments
Manufactor of Pillow Block Bearing.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.