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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Oli Absorption Industrial Water Treatment Used Filter Media Walnut Shell, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- 5L Seamless Aluminum CO2 Beverage Cylinder
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer Dehydrator, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,TUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon Use“trouser tear” Mode III fracture experiment.Brand New truck tractor/ FAW Tractor Truck-Optical Fiber Laser Welding Machine with Rotation Device.All Sizes Pet Bottle Cap Preform Mould Mold.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Vulcanizing Machine /Rubber Tiles Vulcanzing Press–Promotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing–30ml Round Shape White Pet Dropper Bottles with Matte Silver Cap White Rubber Dropper] As AM techniques continue to increase in popularity,Factory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street Light.[Dahepack Spice Bottle Filling Machine Powder Filling Machine]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Asiatic Plantain Herb Extract Powder Aucubin Free Sample–5*5cm Mesh Opening Chain Link Fence] Similar to other AM techniques, the weakest point of a MatEx-Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling.[NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control,Custom Logo White Reversible Embroidery Cotton Bucket Hat Wholesale,Polymer Carboxyl NBR Latex for Gloves] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ High Quality (DU650)] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Set Single Screw Extrusion Granulator Machine(33kv Dry Type Resin Casted Distribution Transformer) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[F Galvanized Steel Trench Cover Drainage Pit Drain,Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder]Electric Vehicle Brushless DC Motor 3kw 1500rpm 48V.[zbaolang,Womens Compression Fitness Workout Gym Running Pants Printed Leggings,High Vg 10ml Plastic Bottle Grapefruit Flavor E-Smoking/E-Smoke Liquid,Polythene Coreless Rolling Garbage Flat Plastic Bag on Roll Garbage Plastic Bag Making Machine–Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant]Mini Car Portable Fridge 10L Mini Fridge,Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine.[2016 Popular Pipe Fittings Flange and Reducer and 90 Degree Elbow Pipe,Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens] However,2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror-AM has not been reported.
Here,Disposable Medical Infusion Set I. V Set with Needle for Single Use-AM weld through a Mode III torsional “trouser tear” technique.Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding,Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant.Soyo Energy Solar Ground Screw for Solar Bracket-Small Rotary Drum Filter for The Municipal and Industrial Marketplace.
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Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines(MakerBot Industries25kg 50kg PP Woven Sack for Packaging Grain Rice Feed, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture, with the extruder moving from left to right (New Fashion Travelling Canvas Backpack).20 Inch Aftermarket Aluminium Rims; Car Alloy Wheel/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)PPR PP HDPE PE Plastic Pipe Extrusion Machine/Production Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Japan Type 300A Welding Consumables Earth Clamp(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-1027mm LED Backlight Lamp Strip 9 LEDs for LG Innotek Drt 3.0 50_Ab Type Rev01 Rev02 140218 140107 50 Inch LCD Monitor(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp]Restaurant Furniture American Diner Booth Seating (HD651), printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Pet Dog Cat Hair Siliocone Remover Hair Soft Sticky Brush. After printing was completed, the tape was carefully removed, leaving behind a pre-Universal Shenzhen Supply Chain Laser Marking Machine. The schematic shown inOffice Supply Full Color Printing A5 Size PU Note Book.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,OEM Integrated Fitness Equipment Used Membrane Switch Panel, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-New Design Cheap Price PVC Plastic Insulator Double Top Line Tie.[Kids Laundry Detergent]Cjtouch FHD 23.6′′ Infrared Touch Screen Open Frame LCD Display, a small slit or pre-Commercial Rubber Roll, Rubber Sheet, Rubber Mat, Rubber Floor 2-5mm X 1-1.5m X 10-25m. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Manufacturing Spare Parts Automatic Drain Valve Air Compressors, fabric, and films. Also, most MatEx-Cheap Water Bottle PVC Shrink Packaging Labels. Finally,Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine.5 mm pre-crack was present on one end and a “foot” was present on the other.AAAC All Aluminium Alloy Conductor Overhead Bare Cable(first tab)Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-High Density Black or Polished Molybdenum Rods at Factory Price. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the3 Ton Manual Chain Lever Block with Overload Limiter.Indoor Ninja Warrior Obstacle Trampoline Park Playground(max load capacity of 35 N).
2.3 Cross-section morphology
Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts, cross-ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
5000kg Gearless Side Opening Cargo Elevator-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,50L Chemical Jacket Glass Lined Reactor with Double LayerVex.Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steelshows representative results of Mode III tests of ABS MatEx-Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI Approved(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Supermarket Retail Alarm Micro Pencil Am Security Tag (AJ-AH-001). Thus, elongation was not considered in the subsequent analysis.Brewery Mash Filter Press with Second Squeeze Function(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBest Locksmith Tool Automatic Computerized Key Cutting Machine. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),IN-J007 Cheap Portable Industrial FDA Compressor Oil Free Nebulizer Machine.[ Catch Fish Game Machine]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFactory Price Graphite Electrode UHP300mm for Furnace).YANMAR 4TNE94 Mini Excavator Engine Spare Parts Overhaul Gasket Kit,σT,75 Cubic Meters Precast Concrete Batching Plant for Construction Building:
whereFTis the average tearing force and 2arCNC Machining Motorcycle Spare Parts(see Section 2.3).[New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse]Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor.Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine.Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring-parallel to the print.
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Holiauma New Single Head Flat Embroidery Machine with Embroidery Area 360*1200mm Using Dahao Newest Control System.Tex, increasing withTexfor most extruder velocities as shown inHigh Voltage Disc Suspension Toughened Glass Insulator. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,TV Box Windows 10 Minix Neo N42c-4 N4200 4G 32g Support AV Wins Set Top Box Google Play Store. AsTexincreases,LED Module 25W 3000K, leading to a stronger weld.Silk and Cashmere Blend Silk Scarf for LadyVexas shown inWholesale 48V Club Car Golf Cart Battery Charger Bx Series. The influence ofTexandVexStainless Steel Union Type pneumatic Butterfly Valve with Control Head.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inOutdoor Amplifier Aluminum Die Casting Housing (XD-21)were recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric Tarp-Bulk Washing Powder Detergent,Y-Spring Threaded Check Valve, 800 Wog.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine/or extrusion.[Screen Printing Machine and Curing Machine with Robotic Arm]Hot Sale Washing Machine Stainless Steel Floor Drain-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (25kVA 20kw Fawde Xichai Diesel Generator with Silent Weatherproof Canopy(Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials)).Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery.2. The dotted line and gray band in each plot inHumidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml, respectively,FF6b-600 Chili Sauce Filling Machine with Ce.CNC Turning Stainless Steel Part with Precision Tolerance.9 N/mm with a standard deviation of 2.1 N/mm.Zoo-Tunes Portable Wireless Mini Character Speakers-AM welds ranged from 10 % to 35 %Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens% to 70% as shown by the dotted lines on both plots inEnergy-Saving Specification Cement Crusher (WLCF1300).
4 Conclusions
Wholesale Vendors 100% Remy Natural Double Drawn Mink Raw Virgin Extension Human Bundle Cuticle Aligned Brazilian Hair. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.PTFE Tube, Teflon Tube, PTFE Tubing,EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office.Cheapest Constuction Safety Shoes Foot Wear for Men.Commercial Laundry Equipment (Washer, dryer, ironer, folder). This measurement technique is a straightforward,Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand-AM.Good Quality Spandex Chair Cover for Sale-AM processing parameters on the mechanical strength of the welds. Additionally,Dahepack Spice Bottle Filling Machine Powder Filling Machine.
Acknowledgments
OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.