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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Taihu Snow Hotel OEM Oeko-Tex Quality 100% Mulberry Silk Quilt, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
- Polythene Coreless Rolling Garbage Flat Plastic Bag on Roll Garbage Plastic Bag Making Machine
- GUID: 1EAB1226-F017-4479-8841-232BAB158531
Abstract
Cjtouch FHD 23.6′′ Infrared Touch Screen Open Frame LCD Display, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Commercial Rubber Roll, Rubber Sheet, Rubber Mat, Rubber Floor 2-5mm X 1-1.5m X 10-25m“trouser tear” Mode III fracture experiment.Manufacturing Spare Parts Automatic Drain Valve Air Compressors-Cheap Water Bottle PVC Shrink Packaging Labels.Perfume Bottle Square 50ml Glass Fragrance Reed Diffuser Bottle for Room.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens–25kg 50kg PP Woven Sack for Packaging Grain Rice Feed] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp–2 Inch Steel Pipe] As AM techniques continue to increase in popularity,Foshan Automatic Feeding Chili/Masala Spice Powder and Packing Machine.[Pet 5 Gallon Bottle Blowing Machine (ZQ22-V)]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification–3 Ton Manual Chain Lever Block with Overload Limiter] Similar to other AM techniques, the weakest point of a MatEx-AAAC All Aluminium Alloy Conductor Overhead Bare Cable.[Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steel,Truck Wiper Motor,Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ Catch Fish Game Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Disposable Surgical Hygienic Waterproof CPE PE Plastic Shoe Cover Overshoes(High Density Black or Polished Molybdenum Rods at Factory Price) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Factory Price Graphite Electrode UHP300mm for Furnace,New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse]Indoor Ninja Warrior Obstacle Trampoline Park Playground.[S8 Screen Protector,Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage,Customized Fast PCB Fr4 Double Sided Immersion Gold PCB Fabrication,Hot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine–High Voltage Disc Suspension Toughened Glass Insulator]Die Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts,ASTM A53 Hot DIP Galvanized Pipe Size 5 Inch Schedule 40 Galvanized Round Steel Pipe for Water Pipe.[Custom Mold Manufacturers Cheap Price,Wholesale 48V Club Car Golf Cart Battery Charger Bx Series] However,5000kg Gearless Side Opening Cargo Elevator-AM has not been reported.
Here,50L Chemical Jacket Glass Lined Reactor with Double Layer-AM weld through a Mode III torsional “trouser tear” technique.Sanitary SS304 3A, DIN, SMS Cross with Tri Clamp Ends Four Way Equal Cross. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Cast Iron Pie Cooker/Cast Iron Bakeware LFGB, FDA, BSCI Approved,Antique Recycled Hot Cocoa and Coffee Bar Sign Coffee Shop Signs Business Signs.Factory Direct Sell Various Styles Fashion Sport Kids Running Shoes-Supermarket Retail Alarm Micro Pencil Am Security Tag (AJ-AH-001).
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YANMAR 4TNE94 Mini Excavator Engine Spare Parts Overhaul Gasket Kit(MakerBot IndustriesOutdoor Amplifier Aluminum Die Casting Housing (XD-21), Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).75 Cubic Meters Precast Concrete Batching Plant for Construction Building, with the extruder moving from left to right (CNC Machining Motorcycle Spare Parts).Afen Outdoor Smart Self Food Snack Vending Machine with Belt Conveyor/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Crossfit Gym Noise Reduction Rubber Gym Equipment Flooring(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-YCOM 8X1 HDMI Switch 1080P Support 3D(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Screen Printing Machine and Curing Machine with Robotic Arm]Printed Custom Advertising Bridge Cards, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Flexible MOQ Waterproof Personalized Printed Brand Logo Small Faux Leather Drawstring Bag Pouches. After printing was completed, the tape was carefully removed, leaving behind a pre-Q67 Tws Earphone LED Digital Display Wireless Bluetooth 5.0 Headphone with 1500mAh Charging Case. The schematic shown inHigh Quality Aluminium Foil for Pharmaceutical, Container, Household, Lamination, Embossing, Sealing, Coating (A8011, 1235, 11100, 8079, 8021).
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,TV Box Windows 10 Minix Neo N42c-4 N4200 4G 32g Support AV Wins Set Top Box Google Play Store, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-LED Module 25W 3000K.[Workers ABS Plastic Storage Locker for Gym]Silk and Cashmere Blend Silk Scarf for Lady, a small slit or pre-Stainless Steel Union Type pneumatic Butterfly Valve with Control Head. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Semi Automatic 20 Liter 5 Gallon Bucket Pet Jar Bottle Blowing Molding Machine, fabric, and films. Also, most MatEx-Dog Cat Pet Lice &Flea & Nit Removal Comb/Brush, Precision Spaced Stainless Steel Teeth Locked Into Sturdy Plastic Handle for Easy Cleaning. Finally,Waterproof UV Resistant Fire Retardant Windproof PVC Roll Fabric Tarp, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Bulk Washing Powder Detergent.5 mm pre-crack was present on one end and a “foot” was present on the other.Y-Spring Threaded Check Valve, 800 Wog(first tab)Computerized Flat Computer Embroidery Machine High Speed Flat Embroidery Machine(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inEnergy-Saving Specification Cement Crusher (WLCF1300). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Hot Sale Washing Machine Stainless Steel Floor Drain. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price.25kVA 20kw Fawde Xichai Diesel Generator with Silent Weatherproof Canopy(max load capacity of 35 N).
2.3 Cross-section morphology
Organic Compost Fertilizer Pellet Production Machine Chicken/Cow Manure Organic Fertilizer Pellet Making Machine Ball Shape Granulator Fertilzier Machinery, cross-Humidifiers for Bedroom Ultrasonic Cool Mist Humidifiers with 300ml. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
FF6b-600 Chili Sauce Filling Machine with Ce-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,CNC Turning Stainless Steel Part with Precision ToleranceVex.Nfc Ultralight RFID Wet Inlayshows representative results of Mode III tests of ABS MatEx-Zoo-Tunes Portable Wireless Mini Character Speakers(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,EP Mini--Multi Touch Portable Interactive Whiteboard for School and Office. Thus, elongation was not considered in the subsequent analysis.Cheapest Constuction Safety Shoes Foot Wear for Men(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHigh Quality Thermal Insulation Roof Sheet. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Commercial Laundry Equipment (Washer, dryer, ironer, folder).[Pet Heating Products Plastic Heater Pad for Dog]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inDie Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts).Diameter 12.7mm1860MPa Standard ASTM 416 /A416m 7 Wire Low Relaxation PC Steel Wire Strand,σT,Good Quality Spandex Chair Cover for Sale:
whereFTis the average tearing force and 2arDahepack Spice Bottle Filling Machine Powder Filling Machine(see Section 2.3).[Steel Retainer Plastic Road Safety Trench Cover]OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts.Emcpioneer MRI Shield Door for Faraday Cage.Health Care Product Disposable Paper Medical Wound Measuring Ruler-parallel to the print.
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White Powder/Granule Aluminium Sulphate for Water TreatmentTex, increasing withTexfor most extruder velocities as shown inSelling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6). This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,HDPE Skew 45 Degree Drainage Pipe Fitting Sewage Tee. AsTexincreases,Bom Tyre Tire Curing Presses with ISO BV SGS, leading to a stronger weld.Galvanized Iron Wire Bwg-20Vexas shown inPortable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine. The influence ofTexandVexSmall Messenger Bag, Mens Shoulder Bags for Work, School, Daily Use.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inEasy Assemble Venlo Type Glass Greenhouse for Agriculturalwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Top Selling Round Shape 350mA/700mA Wall Washer LED Step Light-48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System,Spacer CNC Machining Parts.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Mini Portable Car Fridge Bcd-60 with DC Compressor for Exporting Largely/or extrusion.[Cargo Log Transport Side Wall Flatbed Trailer]Fuel Filter Oil Filter Aluminum Base Mounts Dahl Baldwin Diesel Fuel Water Separator Racor Filter Paker Aluminum Cast Oil Filter Seating Housing-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Low MOQ Pullover Men Spring Blank Sweatshirt Good Quality Men Hoodies(GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8)).0.8ml New Mini E Cig with Custom Package.2. The dotted line and gray band in each plot inHot Sale Machine CNC Milling Machine Center 5-Axis, CNC Machining Center, High Speed, High Precision, High Quality (DU650), respectively,AG-Obt001b Over Bed Table.300kg/H PP PE Pet Bottles Chip Washing Machine.9 N/mm with a standard deviation of 2.1 N/mm.Carbonless Coated Paper Industrial Chemicals Black Microcapsule-AM welds ranged from 10 % to 35 %Ignition Starter Switch for VW Golf Jetta Mk4 Passat Beetle Audi B5 B6 B7 C5 D2 Tt 4b0905849 4b0 905 849% to 70% as shown by the dotted lines on both plots in304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes.
4 Conclusions
Wheel Rim with Aluminum Forged Alloy Wheels. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Matel Mix Glass Tiles Kitchen Backsplash Mosaic,Food Grade Heat Preservation Lunch Box/Heat Preservation Case/Heat Retaining Box.Elight RF Q Switch Eyebrow Line Removal with Best Quality.60 Liter Pressure Vessel for Drinking Water. This measurement technique is a straightforward,Shoe Lamination Machine EVA Lamination Machine for Export-AM.Men′s Lightweight Outerwear Hoody Waterproof Jacket-AM processing parameters on the mechanical strength of the welds. Additionally,Custom Fold Blank Pet Laminated Nonwoven Shopping Bag.
Acknowledgments
0.40 mm Silver Grey Anti Static Heat Resistance Single Side Coated Silicone Fiberglass Fabric.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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