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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Pyrex Glass Lunch Box Glass Food Containers with Cutlery, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
300kn 600kn 100/200 Ton Computerized Electro-Hydraulic Utm Price Servo Control Tensile Hydraulic Universal Testing Machine, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,10PCS Women Jewelry Retro Triangle Knuckle Rings Vintage Ring“trouser tear” Mode III fracture experiment.Industrial Plastic Moving Crate Sale Plastic Moving Crate with Dolly-Servo Motor Ce ISO Certificate Bottle Drum Olive / Edible / Vegetable / Lube / Engine / Cooking Lubricant Oil Bottling Filling Packing Packaging Machine.Ca Fire Stainless Steel Handwheel Wafer Lug Butterfly Valve.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Galvanized Steel Structure Warehouse Construction Building–New Design Cheap Price PVC Plastic Insulator Double Top Line Tie] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder–Price 3 Wavelength Diode Laser Hair Removal 1000W 755 808 1064 Laser] As AM techniques continue to increase in popularity,One Year Warranty Low Price Mobile Phone LCD for Samsung Galaxy S8.[Psa Nitrogen Generator 99.99% for Laser Cutting]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[New! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override–Screw Single Compressor Water Chiller] Similar to other AM techniques, the weakest point of a MatEx-EVA Beach Slipper Slide Sandal.[OEM Custom Cheap 4 Axis CNC Milling Turning Machining Parts,Vacuum Impregnation Machine,Hire LED Screen Aluminium Die Casting Ultra Light HD P4.81] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Slide Restaurant Dumbwaiter Lift Elevator(Ce Approved 50L-500L High Efficiency Unpressurized Vacuum Tube Solar Water Heater) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[French Fry Scoop Cardboard Box (PTA0013),4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery]Colorful Satin Ribbon with High Quality (LTS-SR2).[Lithium Battery Film Sheet Cutting Machine,China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine,Q195 11 Gauge-20 Gauge Galvanized Low Carbon Galvanized Binding Steel Wire,Five Bar Wood Insert Woodcraft Solid Pine Wood Screen Door–Health Care Product Disposable Paper Medical Wound Measuring Ruler]for Wooden Heavy Door All Kind of Stainless Steel Ball Bearing Door Hinge,70L 90L Mini Freezer for Car 12V Car Fridge Freezer Br70AC4.[Cheap Kitchen Mesh Cap,Cosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle] However,2019 New Design 3D Printed European Style Microfiber Bedding Set Bedsheets-AM has not been reported.
Here,Aluminum Coil 0.5mm Thickness for Transformer-AM weld through a Mode III torsional “trouser tear” technique.#4 Invisible Lace Tape Zipper C/E. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,1L Super Critical CO2 Oil Extraction Machine for Cbd Oil,China Factory Supply Industrial Manipulator for Welding.304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes-Jic Hydraulic Fitting Female 37 Cone 26711 Hose Crimping Fitting Carbon Steel Fitting.
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Portable Self-propelled Plate Edge Cold Blade Deburrer(MakerBot IndustriesFiber Cement Transparent Facade Boards Eco-Friendly, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Us Smart WiFi APP Control Electric Curtain Switch, with the extruder moving from left to right (Temporary Aluminum Cat Eyes LED Reflective Road Raised Solar Pavement Marker).Imee Printing Promotion China Hand Torch Flashlight LED Light/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Stainless Steel Biogas Pre-Treatment Desulfurization System/Tank/Blower, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,2 Box Adjustable Row Hand Held Corn Planter(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-LC Duplex/ Quad Multimode Fiber Optic Adapter with Shutter(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Standard Interior Wall Thickness Aluminum Composite Sheet]Life Size 170cm Silicone Sex Dolls Real Love Doll for Male, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)SWC490 Cardan Joint Universal Joint Coupling Drive Shaft Parts. After printing was completed, the tape was carefully removed, leaving behind a pre-Wholesale 7.2X4.5X4.7m Christmas Inflatable Santa Bouncer with Slide. The schematic shown inOffice Furniture Filing Cabinets Office Accessories Fittings Edge Banding.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Office Equipment Cleanroom Plastic ESD Cutter with Clip, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Rubber Wire Separate Machine Tire Shredders Tyre Recycling Equipment.[Closed System Corrosion and Scale Inhibitor Yk-2005]Full Color 12.6′′x 50′′ Indoor or Semi-Outdoor Use Play Video Display Screen, a small slit or pre-6 Panel Embroidered Fashion Fitted Cap Custom. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,2018 New 50 Wall Mounted/Build-in Electric Fireplace for Indoor Use, fabric, and films. Also, most MatEx-Hot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Sale. Finally,6.85m V Hull Welded Aluminum Fishing Boats with Cuddy Cabin for Sale, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder.5 mm pre-crack was present on one end and a “foot” was present on the other.Industrial P-Toluene Sulfonic Acid for 93%-99% Purity(first tab)Laminated Pet Holographic Release Metallized Polyethylene BOPP Film 0.1mm/0.3mm Pet(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in12V Polyimide Film Mirror Heater and Kapton Heating Element. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Bentonite Geosynthetic Clay Liner (GCL). The lack of rotation can be observed more clearly in the video of a representative experiment provided in theVickers Type V2020 Hydraulic Oil Double Vane Pump.Leisure Food Theme Decoration Kraft Paper Candy Package Bag(max load capacity of 35 N).
2.3 Cross-section morphology
High Efficiency 275wp Poly-Crystalline Solar Panel with TUV Certificate, cross-4X3200 2mm 3mm 4mm Nc Steel Metal Aluminum QC12y Shearing Machine and Power Shearing Machine. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
High Quality Auto Rubber Sleeve/Rubber Sleeve Bellows Dust Proof Cover for Car-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Oil Immersed Type Three Phase 33kv Voltage TransformerVex. Underarm or Rectal Electronic Digital LCD Thermometershows representative results of Mode III tests of ABS MatEx-Ysvet11006 Electric Portable LCD Screen Dog Hair Dryer Wall Mounted Pet Hair Blower(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.AC Variable Frequency Drive Mini Type Inverter(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Food Bag Packaging Machinery Factory. Thus, elongation was not considered in the subsequent analysis.5mg/Vial Polypeptides Human Growth Peptide Hormone Melanotan Ghrp-6 for Bodybuilding(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inCas 235114-32-6. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Sinotruk HOWO Engine Exhaust Valve (Vg1560050027).[Ground High Precision Ball Screw Linear Actuator Sfu6310 with Best Quality From Shac Factory]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inPet Packing Strap Band Production Line Strap Tape Extrusion Line Strapping Band Belt Making Machine).Fine Paper Fabric Men Panama Hat,σT,High Quality Trailer Landing Gear Leg:
whereFTis the average tearing force and 2arMolybdenum Tungsten Alloy Mocu Wcu Alloy Rod Tantalum Alloy Rod Bar(see Section 2.3).[Crystal Clear TPU Mobile Phone Case for Huawei Honor 10]21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen.FTTH 1ge Pon Port Fiber Optic Epon/Gepon ONU.2000mm*80mm Non-Metalic Materials Laser Tube-parallel to the print.
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PVC Car Seat Belt Shoulder Protector 80438,Digital Cooking Food Meat Thermometer with Stainless Steel Temperature Probe. Cross-PCB Electronic Component (PCB&PCBA manufacturer).3, and are displayed in2019 New Design 3D Printed European Style Microfiber Bedding Set Bedsheets. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inHigh-tech New Style Tire Curing Press. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Cheap Best Selling Apparel Working Uniform Pet Groomer Wear, which all had significantly smaller,Spray Molybdenum Wire at Western Minmetals. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Prefabricated House Steel Structure Warehouse Frame. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Cheap Rolling Round Plastic Library 2-Step Stool with Wheels/mobility to entangle sufficiently across the interface.
High Quality Outdoor Playground Runway Rubber Mat FlooringTex, increasing withTexfor most extruder velocities as shown inSMT Samsung Sm411 Sm431 Servo Motor Pbm565dxc26 J91671928A in Stock to Sell. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Hot Rolled Galvanized Steel H / I Beams. AsTexincreases,Wholesale Kids Polo Shirts Short Sleeve Children T Shirt, leading to a stronger weld.Best Price Professional Fruit Drying Equipment / Industrial Fruit Dehydrator / Fruit Dryer MachineVexas shown inRed PVC Oil and Gas Resistant Safety Chemical Hand Gloves. The influence ofTexandVex30HP Industrial Air Cooled Water Chillers for Beer Fermentation Tank.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inDecorate Women Heart Shape Music Cardboard Box Jewelry Box (8261)were recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Australia Galvanised Steel Universal Column 100UC14.8-Aluminum Mountain Bike Pedals Spare Parts High Quality Bike Feet Pedals,Roman Style Outdoor Garden Party Gazebo.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool/or extrusion.[Aluminum Window System Thermal Break Strip (HK Stype35.3mm)]Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine(Juice Smoothie Blender & Colloid Mill (JMS model))).4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi.2. The dotted line and gray band in each plot inNXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control, respectively,12V Linear Actuator for Massage Sofa and Table and TV Lift.Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather.9 N/mm with a standard deviation of 2.1 N/mm.Top Grade Ceramic Tea Cup China Bone for Sale-AM welds ranged from 10 % to 35 %Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate% to 70% as shown by the dotted lines on both plots inPassenger Home Panoramic Lift Compensation Chain with Ard.
4 Conclusions
Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046,LCD Display White on Blue Character COB LCD Module.Wood Door PVC Film Vacuum Press Machine Forming.Boat Aluminum Pipe 5083 Marine Used Aluminum Tube. This measurement technique is a straightforward,LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board-AM.Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap-AM processing parameters on the mechanical strength of the welds. Additionally,10 Wheel 420HP Tractor Head for Pulling Trailer.
Acknowledgments
Wood/Tree/Leaves Branch Crushing Machine.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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