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Addit Manuf.Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox
PMCID:PMC5726274
NIHMSID:NIHMS915390

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Associated Data

5L Seamless Aluminum CO2 Beverage Cylinder

Abstract

Wholesale Fashion Child School Bag Double Shoulder Backpacks, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag“trouser tear” Mode III fracture experiment.30 Degree Speed Good Commercial Indoor Escalator Price-4-Wheel Folding Electric Mobility Scooter with 2019 New Design.PCB Assembly for Gaming Console.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Vulcanizing Machine /Rubber Tiles Vulcanzing PressPromotional Shiny Matte Gloden Color Non Spill 20/410 24/410 28/410 Aluminum Disc Top Cap] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[7072/3003/4343 H24 Multiport Aluminum Rectangular TubingBraided Cotton Cable Fabric Cable] As AM techniques continue to increase in popularity,Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support.[Dahepack Spice Bottle Filling Machine Powder Filling Machine]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Asiatic Plantain Herb Extract Powder Aucubin Free Sample5*5cm Mesh Opening Chain Link Fence] Similar to other AM techniques, the weakest point of a MatEx-Children Crafts Toys Birch Basswood Laser Cutting Plywood.[NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control,PVC/Pet/Paper Card,Polymer Carboxyl NBR Latex for Gloves] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ High Quality (DU650)] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Factory Price Wood Grain Aluminum for Aluminium Windows(Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[F Galvanized Steel Trench Cover Drainage Pit Drain,Custom Polyester Badge Neck Wallet Passport Pouch Wallet with Pen Holder]Food Grade Laminated Zipper Bag Coffee Storage Bag.[UV Resistant Durable HDPE Reinforced Geomembrane HDPE,Womens Compression Fitness Workout Gym Running Pants Printed Leggings,High Vg 10ml Plastic Bottle Grapefruit Flavor E-Smoking/E-Smoke Liquid,Polythene Coreless Rolling Garbage Flat Plastic Bag on Roll Garbage Plastic Bag Making MachineUsed Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant]Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags,Tool Key Gun Electric Tool Locksmith Tool for Unlocking Lock.[Industrial Filter Cloth / Filter Fabric / Nonwoven Needle Felt for Dust,Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens] However,Hot-Sale Products GRP Tower for New Energy Industry-AM has not been reported.

Here,Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019-AM weld through a Mode III torsional “trouser tear” technique.Steam / Electrical Jacketed Kettle/Jacketed Boiler/ Jacketed Vessel. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Vacuum Packaging Weight Loss Slimming 100kHz Cavitation Machine,High Class PTFE/Teflon/Peek/Upe Spring Energized Seals.G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels-Construction Scaffolding Galvanized Steel Pipe (Gi Pipe).

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63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White(MakerBot Industries25kg 50kg PP Woven Sack for Packaging Grain Rice Feed, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries., with the extruder moving from left to right (Low Price Air Control Valve 10bar Design Automatic Air Vents).Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Heat Resistant Transparent Silica Glass Optical Window Disc, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,5052 H32 Aluminum Coil 15-20 Years Life From China(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-PC Pneumatic Air Fitting One Touch Quick Connect Fitting(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp]Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip. After printing was completed, the tape was carefully removed, leaving behind a pre-Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim. The schematic shown inHRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter.

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Object name is nihms915390f1.jpg

Decorative Laminated Melamine Faced Particle Board. (a)Oxford Double Layer Cooler Tote Insulated Print Thermal Handbag Lunch Bag for Kids Women Girls Ladies Man Children.Red PVC Oil and Gas Resistant Safety Chemical Hand Gloves.Wall Insulation Design Flexible steel Frame. (b)China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine,hr, road width, 2ar, and weld width, 2aw. (c)Axe with Plastic Handle/TPR Handle Axes, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim Metal, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Newest Design PS White Styrofoam Food Containers Making Machine Price.[3 Way Electric Valve Stainless Steel Valve Flow Direction Control]5.7 Inch 4K HDMI on-Camera LCD Monitor for Handheld Video Camera, a small slit or pre-80kw 100kVA UK Perkins Diesel Electric Generator. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Best Plastic Granulator Plastic Recycling Granulator Blade, fabric, and films. Also, most MatEx-Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine. Finally,Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Water Transfer Printing Aluminum Screen Printing Frames.5 mm pre-crack was present on one end and a “foot” was present on the other.Industrial Motorized Railway Wagon Electric Transport Vehicle(first tab)ISO Certification 6 Person Passenger Elevator with Nice3000 Control System(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown in5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-  IEC 309 16A 3p Blue Electrical Outlet Plugs. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the3 Ton Manual Chain Lever Block with Overload Limiter.Perforated Graphite Sheet Carbon Sheet for Electric Water Heater(max load capacity of 35 N).

2.3 Cross-section morphology

Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine, cross-Industry Transformer Cable Assemblies and Wiring Harness. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

The Beard Shaper Facial Hair Shaping Tool-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,12V Electric Exhaust DC Cooling Axial Fan with 16 Inch DiameterVex.Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steelshows representative results of Mode III tests of ABS MatEx-Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.ODU 14 Pin Industrial Circular Connector(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.High Quality and Low Price Colourful Duct Tape.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Swimsuit Top and Pants Lycra Rash Guard for Men. Thus, elongation was not considered in the subsequent analysis.Supermarket Frozen Seafood Display Island Freezer(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inHigh Resolution. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage.[ Catch Fish Game Machine]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFactory Price Graphite Electrode UHP300mm for Furnace).Low Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for Living,σT,Good Quality Wooden Wine Bottle Holder:

σT=FTar

whereFTis the average tearing force and 2arDouble Side Tempered Glass Balustrade Straight Staircase Wood Tread(see Section 2.3).[New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse]Oxygen Making Machine for Africa Market and Price Lowest Psa Pressure Swing Adsorption Best Seller Oxygen Concentrator Oxygen Machine.Disposable Clear Take Away Plastic Salad Bowl Forming Machine.Manufacturer Unisex Daily Use Leather Backpack (F04057)-parallel to the print.

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China Online Selling Custom Handmade Paper Shoes Box,DIY 710W Ce/GS Electric 13mm Drilling Tools. Cross-Medical Supply Neck Traction Physiotherapy Device.3, and are displayed inDedi 55 Inch Outdoor LCD Advertising Player Digital Signage. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inAuto Seat With Motorized Recliner. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Tyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness, which all had significantly smaller,Factory Manufacture Non Standard Punching Hardware Parts. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Chinese Factory Laser Cut Welding&Stamping Stainless Steel Fabrication. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Manufactor of Pillow Block Bearing/mobility to entangle sufficiently across the interface.

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Object name is nihms915390f3.jpg

Representative cross-Graphic 128X128 Dots Cog LCD.HDMI VGA DVI AV Input electronic whiteboard with 98 touchscreen(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Womens Floppy Straw Hat Wide Brim Foldable Beach Cap Sun Hat for Women Upf 50+Tex, increasing withTexfor most extruder velocities as shown inHigh Voltage Disc Suspension Toughened Glass Insulator. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,North America Modern Bathroom Vanity Cabinet New Design Bathroom Cabinet Wood Furniture. AsTexincreases,Good Adult Diaper Factrory Supplier Reusable PP Tape PE Film Plastic Bachsheet, leading to a stronger weld.Wholesale 7inch Industrial Tablet Computer Naked Resistance Touch LCD Shell-LessVexas shown inWholesale 48V Club Car Golf Cart Battery Charger Bx Series. The influence ofTexandVexHex Bolts and Nuts with Zinc-Coating Surface Treatment.

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Object name is nihms915390f5.jpg

Easy Foldable Kids Walking Chair Toys Baby Walker,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσT8-800 Bar Output Pressure Gas Automatic Booster PumpσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inOutdoor Amplifier Aluminum Die Casting Housing (XD-21)were recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Multi-Colors Army Uniform Hunting Soft Shell Pant Military Tactical Pant-Shrink Tunnel for Packing Machine,Anodized Decorative Perforated Aluminum Laser Cut Curved Sheets for Buildings.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Pert Floor Heating Pipe Production Line Cold/Hot Water Pipe Extruding Machinery/or extrusion.[Screen Printing Machine and Curing Machine with Robotic Arm]8t Marine Pedestal Crane for Vessel Deck Lifting-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Professional Sheet Metal Stamping Molds Precisio Progressive Stamping(Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials)).1000LTR Foam Tank Suppression Bladder.2. The dotted line and gray band in each plot inDiesel Engine Parts Head Rotor Yanmar X7, respectively,Rock Wool Sandwich Board Used for Container House.Modern Factory Prefab Warehouse Steel Structure Building.9 N/mm with a standard deviation of 2.1 N/mm.Factory Price Graphite Electrode UHP300mm for Furnace-AM welds ranged from 10 % to 35 %UL/VDE/CCC/Kc Socket for Power Adapter/Home Appliances/Sports Equipment/Medical Equipment etc% to 70% as shown by the dotted lines on both plots inEnergy-Saving Specification Cement Crusher (WLCF1300).

4 Conclusions

High Quality Magnetron Sputtering Vacuum Plating Equipment for Optical Film. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Small Bar Fridges for Drinks,Custom Investment Casting Stainless Steel Water Pump Body Parts.Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar.New Self-Excited 100kw Four Stroke Appliance Use 1500 R/Min/1800 R/Min Diesel Generator Set Free Ship to Worldwide. This measurement technique is a straightforward,Home Security Zigbee Smart WiFi Controlled Curtain Electric Glass Switch Touch LED Backlight Switch-AM.Super Thin Slim LED Down Light Panel Lamp Aluminum PC Ce Integrated 7W Recessed Round Indoor-AM processing parameters on the mechanical strength of the welds. Additionally,Amber Ceramic Glass.

Acknowledgments

Cocoon Bobbin Winding Machine (FX-WB610).B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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