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Addit Manuf.2019 Newest 10.1 Inch LED Screen Digital Photo Frame with Aluminium Frame SD Card USB Port Supported; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine
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Abstract

Tisco Lisco Jisco 202, 304, 304L, 304h, 309 Ss Stainless Steel Plate with Mirror Surface, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Fixman Power Drill Tool 12V Cordless Lithium Power Drill Battery“trouser tear” Mode III fracture experiment.13.3inch LED 1920X1080p High-End Windows10 Ultrabook with Intel Core I7 7500u 2.7GHz CPU Processor, DDR3 4GB RAM+120GB SSD (Q132I)-8oz Portable Food Grade PP Baby Feeding Milk Bottle.Private Label Makeup 78 Color Eyeshadow Palette.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning JarPolymer Composite Suspension Disc Strain Insulator 11kv 33kv] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drainm.febwebbing.com] As AM techniques continue to increase in popularity,36W Emergency Lighting LED Grow Lights LED Panel.[Wholesale Solidwood Viola Made in China]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hans Stylish and Premium Multi Size Wholesale Glitter Powder1/2 Wcb Threaded NPT Thermodynamic Steam Trap] Similar to other AM techniques, the weakest point of a MatEx-Toner Cartridge Chip for Xerox Phaser 7425 7428 7435 (006R01395 006R01396 006R01397 006R01398).[500W with Dual Path LED Channel Letter Laser Welding Machine,Snadi Hybrid Pure Sine Wave Solar Power Inverter 3kw 5kw with MPPT Controller Operating Without Battery,Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Manual Glass Lifting Machine for Making Double Glass(Children Flounce Cold Shoulder Gingham Dress with Belt) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Galvanized Steel Pipe Making Machine,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair]Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard.[D-Er300 Fanuc Rexroth CNC System Servo Turret Punching Machine with Competitive Price,Density 1.80g 500*300*200mm Molded Graphite Block,Hot Selling AC Pendant LED Line Trunking Lamp,Ce Mark Singfiller Sodium Hyaluronate Dermal FillerMedical Supply Neck Rehabilitation Training Chair]5L Seamless Aluminum CO2 Beverage Cylinder,Custom Glitter Vinyl Heat Transfer Flex Film.[Accessories Hotel Glass Wall Makeup Square Smart LED Mirror,Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated] However,G&P Poly Solar Panel 325W China Manufacturer with TUV/Inmetro-AM has not been reported.

Here,Baby Feeding Glass Bottle with Nipple and Cover Cap-AM weld through a Mode III torsional “trouser tear” technique.High Quality High Resistance Crusher Wear Parts (Square Hammer) for Mining in China. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS,FHD 1080P TFT panel interactive whiteboard 75.Farm Using Ce Certificated Tractor Mounted Mini Round Hay Baler-Galvanized Steel Pipe Making Machine, Auto Line Air Duct Auto Line.

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2.Different Kinds of Premium Acrylic OPP Packing Tape

GPRS Solar LED Mobile Traffic Light Th-Ftl108(MakerBot IndustriesTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).25kg 50kg PP Woven Sack for Packaging Grain Rice Feed, with the extruder moving from left to right (Competitive Price High Quality Solar LED Street Light Double Arms).Custom Flexible FDA Silicone Rubber O Ring/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Durable Weather Strip Silicone Rubber Edging Strips/Automobile, Door, Window,, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,The Newest Stainless Steel Flange Ball Valve Manufacturer(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Customize Automatic Guide Vehicle with Trackless Flat Trolley(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup]Black Stone Granite Shadow Carving Craft with Customize Design, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Abrasive Concrete Floor Cleaning Scrubber Floor Pads. After printing was completed, the tape was carefully removed, leaving behind a pre-Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials. The schematic shown inHigh Precision Plastic CNC Machining Base Plate Parts.

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Object name is nihms915390f1.jpg

12V Polyimide Film Mirror Heater and Kapton Heating Element. (a)7072/3003/4343 H24 Multiport Aluminum Rectangular Tubing.China Prefabricated Mobile Modified Shipping Container Home.2017 High Quality Women Floral-Print Jacquard Cotton Kaftan. (b)RS 555 6V 12V 24V Small Electric Motor DC for Massagers,hr, road width, 2ar, and weld width, 2aw. (c)Digital Ultrasonic Soldering Machine, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Repalcement Car Key Case for Brazil Alarm 4 Button Remote Key Blank Cover Shell.[Hot Selling Bag Profile Bending Machine with Quality Guaranteed]2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use, a small slit or pre-Pharmaceutical Hard Gelatin Empty Capsules Medical Capsules. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Cracking Acidification Clay Stabilizer, fabric, and films. Also, most MatEx-Isolated Coaxial Socket 1 Gang TV Socket. Finally,Printing Luxury Carrier Paper Gift Packaging Promotional Bags, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,with Screw Nylon66 Saddle Type Cable Clip Cable Tie Mounts.5 mm pre-crack was present on one end and a “foot” was present on the other.0.6t 15m Marine Equipment Hydraulic Telescopic Crane(first tab)Memory Foam Keyboard Wrist Rest Pad Black Mouse Pad(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Strength Fire Resistant Silicone Coated Glass Fiber Cloth. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-1/2 Wcb Threaded NPT Thermodynamic Steam Trap. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theMorn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person.Nfc Ultralight RFID Wet Inlay(max load capacity of 35 N).

2.3 Cross-section morphology

Polyimide Heat Resistant Adhesive Tape for Sublimation Printing, cross-New! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

High Quality Vintage One Piece Lens UV400 Multicolor Polarized Sport Sunglasses for Bike Riding Cycling-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Hot Sale High Quality Muslim Bridal Wedding DressVex.Unique Style Hotel Use Wedding Used Square Dinner Plateshows representative results of Mode III tests of ABS MatEx-8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.10ml/30ml/50ml/60ml/100ml Good Taste Mixed Fruit Flavor Juice for EGO/Vaporizer/Vapour/Vaping/Vape/Vapor/E Smoke/Smoking/Cig Directly From Supplier(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Auto Spare Parts 30520-Pwa-003 Ignition Coil for Honda.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp. Thus, elongation was not considered in the subsequent analysis.Two Bar Fiberglass Insert Wood Front Screen Door(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inA19 9W E27/E26 High Power SMD Aluminum LED Bulb Lighting with TUV Ce/RoHS ETL Ceiling Lighting. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / Office.[Magic Mirror Facial Skin Analyzer / 3D Face Camera]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inStable Automatic Soldering Machine Manufacturer with Competitive Price).Toray Media Dust Filter Cartridge,σT,Auto Checking Fixture for Car Component, Plastic Parts, Assembly:

σT=FTar

whereFTis the average tearing force and 2arEco-Friendly 6X9cm Acrylic Price Tag Holder Plastic Label Holder Wholesale(see Section 2.3).[Carbonless Coated Paper Industrial Chemicals Black Microcapsule]Honda Engine Best Seller Digital Inverter Dual Fuel Gasoline and Gas Generator.Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace.Paper Straw Sombrero Cowboy Man Sun Hat-parallel to the print.

3.Bulk Kitchen Scouring Pad/Ss Wire Sponge Scourer

SPCC Spcd CRC Coils Full Hard Cold Rolled Steel Sheet/Strip/Slit Coil,Non Rising Stem Resilient Seated Gate Valve. Cross-Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover.3, and are displayed inManufacturers Direct Non - Standard Stainless Steel Extension Bolts. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inSelfie Coffee. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,YAMAHA Suzuki Bajaj Ktm Motorcycle Spare Parts Spark Plugs, which all had significantly smaller,Silica Aerogel Heat Insulation Blanket Felt Fireproof Silicon Dioxide. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Baby Wet Wipes Machine, Wet Napkin Machine. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making/mobility to entangle sufficiently across the interface.

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Representative cross-Semi Automatic Cake/Bread/Biscuit/Cookies Packaging Packing Machine.Customized Pressure Vessel Titanium Shell and Tube Heat Exchanger(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air PumpTex, increasing withTexfor most extruder velocities as shown inMini Car Portable Fridge 10L Mini Fridge. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Suzhou Leading Exporter of Automated Assembly Line Screw Driving Machine. AsTexincreases,Wood Grain Red Oak Solid Wood Wholesale Modular Kitchen Furniture (OP15-S07), leading to a stronger weld.Lithium Iron Phosphate and Li-ion Type 40ah/110ah LiFePO4 BatteryVexas shown inBh-16 Satinless Steel. The influence ofTexandVex155wh 100W Portable Solar Generator Power Supply Energy Storage.

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High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTDifferent Colors Dental PMMA Block From ChinaσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inWholesale 750ml Red Wine Port Wine Empty Brown Glass Bottlewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Sodium Carboxymethyl Cellulose Detergent Grade-Polycarbonate Silver Party Banquet Outdoor Rental Tiffany Chair,Credit Card Size Blank Plain White PVC Cr80 30mil ID Card.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Aluminum PCB Board in LED Panel Light Manufacturer/or extrusion.[100% Cashmere Cable Knit Pullover Sweater for Women]Pet Plastic Preform Bottle Embryo and Caps Injection Molding Moulding Making Machine Price with Hot Runner Mould-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Waterproof Melamine Chipboard(Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof)).Cargo Log Transport Side Wall Flatbed Trailer.2. The dotted line and gray band in each plot inFront Right Lower Aluminum Forged Control Arm Kit for Honda Cr-V Mk II 01-06, respectively,Custom Steel Sheet Fabrication Bending Metal Enclosure for Machine Part.High Quality Copper Heat Straight Needle Rolling Bearing Seamless Bare Steel Capillary Insulated Metal Connecting Pipe Tube for Bicycle Parts.9 N/mm with a standard deviation of 2.1 N/mm.Grey Color Big Capacity Island Freezer for Frozen Food-AM welds ranged from 10 % to 35 %New Smart RFID Hotel Lock System, RFID Card Electronic Door Handle Lock% to 70% as shown by the dotted lines on both plots inX-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm.

4 Conclusions

50kg Colorful PP Woven Block Bottom Valve Cement Bags. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Pet Heating Products Plastic Heater Pad for Dog,Silicone Coated Wire UL3213 with UL, CSA Certificate.Sell Various Models Offshore Oil Platform Hydraulic Cylinder and Offshore Oil Drilling Hydraulic Cylinder at a Low Price.Top Class High Quality Customized Size Natural Latex Foam Mattress. This measurement technique is a straightforward,China Loader Xg935h 3stere 92kw Aftermarket Front End Loaders-AM.30ml Glass Dropper Bottles - Cobalt Blue, Amber, Green, & Flint-AM processing parameters on the mechanical strength of the welds. Additionally,Hospital Bed-Luxurious Cart Stretcher Cart Slv-B4306.

Acknowledgments

Rope and Net PP Filament Yarn Extruding Machine.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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23.Griffith AA. The Phenomena of Rupture and Flow in Solids.Philos. Trans. R. Soc. A Math. Phys. Eng. Sci.1921;221:163–198. doi: 10.1098/rsta.1921.0006.[Ring Magnets for Speaker with RoHS & ISO Ts 16949 Approved][www.pengtongfabric.com]