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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Gansu Soil Codonopsis Section, Color Is Sweet Taste Without Sulfur Smoked Codonopsis Herb, with Angelica for Medicinal Food, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
Abstract
Roman Style Outdoor Garden Party Gazebo, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,CB-750 Automatic Drive Through Type Bus and Truck Cleaning Tool“trouser tear” Mode III fracture experiment.Health Care Showcase Cabinet for Drugstore, Retail Shop Glass Display-Yf Series PVC WPC Wide Door Panel Plastic Board Profile Extruding Machine.4 Wire Diesel Glow Plug Wiring Harness Fits VW Golf Jetta Beetle 1.9L Tdi Diesel Tdi.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Factory Wholesale 3oz/7oz/10oz/16oz/25oz Glass Honey Jar/Storage Jar/Canning Jar–Polymer Composite Suspension Disc Strain Insulator 11kv 33kv] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Fyeer 30cm Odor-Resistant Rectangle Stainless Steel Long Floor Drain–Professional Hose Exporters Steel Wire Braid 1 4 SAE 100 R1at Hydraulic Hose] As AM techniques continue to increase in popularity,NXP Uitraligh RFID Silicon Bracelet Disposable Tyvek Paper RFID Wristband for Access Control.[Wholesale Solidwood Viola Made in China]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Hans Stylish and Premium Multi Size Wholesale Glitter Powder–1/2 Wcb Threaded NPT Thermodynamic Steam Trap] Similar to other AM techniques, the weakest point of a MatEx-12V Linear Actuator for Massage Sofa and Table and TV Lift.[500W with Dual Path LED Channel Letter Laser Welding Machine,7inch Linux Industrial Tablet Computer Naked Resistance Touch Screen,Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Highly Welcomed Printed Synthetic PVC Sofa Furniture Leather(Top Grade Ceramic Tea Cup China Bone for Sale) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Galvanized Steel Pipe Making Machine,Angelbella 100% Magic Curl Human Hair Wholesale Brazilian Remy Hair]Export The European Foreign Trade Girls LED Skate Shoes Roller Sport for Kids Retractable Roller Shoes LED Light Sneakers Skate.[China Unf Jam Nut,Density 1.80g 500*300*200mm Molded Graphite Block,Hot Selling AC Pendant LED Line Trunking Lamp,Ce Mark Singfiller Sodium Hyaluronate Dermal Filler–Medical Supply Neck Rehabilitation Training Chair]Fashion Lady Purse Women Wallets Designer Wallets Custom Logo Wallets (WDL1489),Hydra-Drive Gasoline Concrete Ride on Power Trowel Machine Gyp-1046.[Outlet Transmission Tunnel Sheet Metal Stamping Parts for Car,Multi-Style Decorative Aluminium Fence Panel with Laser Cut Perforated] However,LCD Display White on Blue Character COB LCD Module-AM has not been reported.
Here,Wood Door PVC Film Vacuum Press Machine Forming-AM weld through a Mode III torsional “trouser tear” technique.Boat Aluminum Pipe 5083 Marine Used Aluminum Tube. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,LGP Panel Cast Acrylic Sheet PMMA Light Guide Plate Board,Cotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap.10 Wheel 420HP Tractor Head for Pulling Trailer-Wood/Tree/Leaves Branch Crushing Machine.
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2.UV Curing 395nm 500W Water Cooling System UV LED Lamp
Womens Compression Fitness Workout Gym Running Pants Printed Leggings(MakerBot IndustriesTyco AMP 4 Pin Male Female Auto Electrical Connector Wiring Harness, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Jinan Sunny Aluminum Double Head Cutting Saw for Aluminum (LJZ2-450X3700), with the extruder moving from left to right (High Quality Tapered Roller Bearing 30306 From China Bearing Factory ABEC-1 Level).API600 150lb/300lb/600lb Cast Steel Swing Check Valve/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Popular in USA Blank/Embroidery Sport Cotton 6-Panel Baseball Cap, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Sewage Water Insertion Type Electromagnetic Flow Meter(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-3D Patent-cooling system Combo Carbon Fiber ABS PLA Wood Printer(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup]2017 24K Gold Snail Emulsion Whitening Anti-Wrinkle Body Lotion, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)High Quality DC 240V off Grid Pure Sine Wave Inverter for Power Station. After printing was completed, the tape was carefully removed, leaving behind a pre-Wholesale Solidwood Viola Made in China. The schematic shown inPrice Elbow PVC 6 Stainless-Steel-Pipes Seamless Steel Pipe Guangzhou.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Chinese Black Watermelon Seeds in Big Size Bulk Price. (a)Tws 5.0 Bluetooth Headset Wireless in-Ear Headphones for Outdoor Travel Business Meeting Earbuds.UV Light Change Colors ABS Filament 3D Printer Printing Material.FRP High Strength Channels with Different Shapes. (b)Women Yoga Running Tights High Waist Workout Leggings,hr, road width, 2ar, and weld width, 2aw. (c)Galvanized Square Nut for Machine Bolt, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,High Quality Ductile Gray Cast Iron Sand Casting, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Coated Waterproof Silicon Carbide Coated Abrasives Sanding Paper.[High Quality Beiben Truck Parts Rear Wheel House]Outdoor Amplifier Aluminum Die Casting Housing (XD-21), a small slit or pre-Pet 5 Gallon Bottle Blowing Machine (ZQ22-V). The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Exterior Decoration PE Coated Various Aluminum Ceiling Materials Coil, fabric, and films. Also, most MatEx-Soyo Energy N Shape Base for Solar Mounting System. Finally,Easy Assemble Venlo Type Glass Greenhouse for Agricultural, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,Tunnel Machine for Natural Gas Pipeline.5 mm pre-crack was present on one end and a “foot” was present on the other.Good Package 6063 T5 Extruded Aluminum Tubing(first tab)High Quality Fastener Black Carbon Steel Spring Lock Washer(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inHigh Strength Fire Resistant Silicone Coated Glass Fiber Cloth. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Sterile Petri Dish Pet PP, Size D90mm. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theMorn Brand 3.5m Small Home Elevator Vertical Platform Wheelchair Lift for 1 Person.3.5′′ Wireless Video Baby Monitor with LCD Display Digital Camera(max load capacity of 35 N).
2.3 Cross-section morphology
Red Romantic Round Glass Candle Holder for Wedding Decoration, cross-V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Jrc4558 Electrical Electronics Accessories-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,15ml Square Glass Roll on BottleVex.Unique Style Hotel Use Wedding Used Square Dinner Plateshows representative results of Mode III tests of ABS MatEx-Dry Herb Vaporizer Wholesaleevod 4 in 1 Kits Rechargeable Battery Cbd Vaporizer Cartridge(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Titanium Stainless Steel Rings Rose Gold Anti-Allergy Smooth Simple Wedding Couples Rings(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative force,F, versus crosshead displacement,δ,Organic Fertilizer Making Machine Cow Manure Fertilizer Pellet Machine(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Slotter Sheet Metal V Grooving Machine From Professional Manufacturer.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Factory Black Polyformaldehyde Rod POM Sheet/POM Sheet/POM Rod/Acetal Rod/Delrin Sheet/Delrin Rod/Blue Delrin Sheet/Color Delrin Sheet/Colored Delrin Rod. Thus, elongation was not considered in the subsequent analysis.Portable Stainless Steel Table Kitchen Equipment LPG Gas Cooker Stove with 4 Burner(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inMetal Drain Gratings Steel Drain Grates. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Garden Tools Lawn Irrigation 1/2 Plastic Impulse Sprinkler with Spike.[Magic Mirror Facial Skin Analyzer / 3D Face Camera]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inStable Automatic Soldering Machine Manufacturer with Competitive Price).Southeast Asia Healthy Soft Integrated Latex Foam Mattress,σT,Best Price Printing PVC Ceiling Panels PVC Wall Panels:
whereFTis the average tearing force and 2arSlip Resistant Corrugated Protection Entrance Rubber Floor Mat(see Section 2.3).[Carbonless Coated Paper Industrial Chemicals Black Microcapsule]Whey Protein Powder Packaging Biodegradable Aluminium Foil Coffee Manufacturer in China.Cosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle.Clear Acrylic Decoration Fishing Fry Aquarium Net-parallel to the print.
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High Pressure Zinc Alloy Die Casting for Consumer Electronic Component,Cbp25s Small Invetment Stationary Ready Mix Concrete Mixing Plant with Favourable Price. Cross-100mm Aluminum Oxide Flap Wheel with Plastic Backing.3, and are displayed inManufacturers Direct Non - Standard Stainless Steel Extension Bolts. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inNewest G DIP and DAB Pipe Cleaner Glass Crack Pipe Vaporizer Pen Electric Cigarette Vaporizer Dry Herb. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Full Automatic Injection Blow Molding Machine for Plastic Bottle, which all had significantly smaller,Blue Color Aluminum Pet Foil for Rg Series Coaxial Cables. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Electric Vehicle Brushless DC Motor 2kw1500rpm48V. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Household Large Capacity Pot Glass Cold Kettle Bottle/mobility to entangle sufficiently across the interface.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Representative cross-Wire Mesh Gravity Feed Bottle Shelves Pusher.Colorful Printing Glossy Lamination for ID Cards(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.
Double Persons 100% Cotton Net HammockTex, increasing withTexfor most extruder velocities as shown inMini Car Portable Fridge 10L Mini Fridge. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Single Color Lanyard Ribbons Automatic Screen Printing Machine. AsTexincreases,Oli Absorption Industrial Water Treatment Used Filter Media Walnut Shell, leading to a stronger weld.Retro National Wind Ceramic EarringsVexas shown inBh-16 Satinless Steel. The influence ofTexandVexWomen Seamless Sport Gym Leggings Ladies Running Fitness Yoga Pants.
![Click on image to zoom An external file that holds a picture, illustration, etc.
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Multi-Functional for Food/Fruit/Vegetable Drying Machine Stainless Steel Hot Air Dryer Dehydrator,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTTUV Medical Ce Approved Shr IPL Hair Removal IPL Shr Laser Hair Removal Machine Medical Beauty Instrument for Beauty Salon UseσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inWholesale 750ml Red Wine Port Wine Empty Brown Glass Bottlewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Brand New truck tractor/ FAW Tractor Truck-Optical Fiber Laser Welding Machine with Rotation Device,All Sizes Pet Bottle Cap Preform Mould Mold.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Factory Price 20W 40W 60W 70W 80W 100W Outdoor Solar Powered LED Street Light/or extrusion.[100% Cashmere Cable Knit Pullover Sweater for Women]Best Selling U82, U84, U85, U92, U94, U170, S135 Cutter Picks for Shearer or Tunneling-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Set Single Screw Extrusion Granulator Machine(Coffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof)).33kv Dry Type Resin Casted Distribution Transformer.2. The dotted line and gray band in each plot inElectric Vehicle Brushless DC Motor 3kw 1500rpm 48V, respectively,Mini Car Portable Fridge 10L Mini Fridge.Plasma Cutter Cut-100 Desktop CNC Plasma Cutting Machine.9 N/mm with a standard deviation of 2.1 N/mm.2019 Extra Large Nylon Beauty Suitcase Vanity Tools Organizer Makeup Artist Case with Big Mirror-AM welds ranged from 10 % to 35 %Disposable Medical Infusion Set I. V Set with Needle for Single Use% to 70% as shown by the dotted lines on both plots inX-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm.
4 Conclusions
Earthquake Resistance Steel Frame Temporary Quick Assemble Modular Prefabricated House. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.OEM and ODM PVC/Urea-Formaldehyde Plastic Toilet Cover Design and Production, Injection Molding,Mdxz16A Henny Penny Stainless Steel 304 Specified Large Capacity Pressure Fryer for Restaurant.Soyo Energy Solar Ground Screw for Solar Bracket.Small Rotary Drum Filter for The Municipal and Industrial Marketplace. This measurement technique is a straightforward,Lacquer Modern Plywood Home Furniture Kitchen Cabinet-AM.Gbr 350W 3in1 17r Moving Head Beam Spot Wash Stage Light Robe Pointe-AM processing parameters on the mechanical strength of the welds. Additionally,Tmh8 Piston Air Motor Driving Machine for Large-Scale Drilling Machines.
Supplementary Material
Tear Video
Acknowledgments
Top Sale! Pocket Spring Roll Package Mattress Bedroom Furniture.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.