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Addit Manuf.Automatic Preformed Bag Filling Machine (XFG-K); available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Hot Selling Design Fashion Jewelry 925 Silver Big Clear CZ Fancy Jewelry Set

Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV PrinterProfessional Flexible Plastering Trowel with Rubber Handle

Abstract

Factory Wholesale Carbon Round Galvanized Steel Pipe Price, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,European VDE Schuko 3-Pin Waterproof IP44 Power Plug“trouser tear” Mode III fracture experiment.GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8-Portable Crawler Hydraulic Water Well Drilling Rig.Perfect 2D 3D Photo Crystal Subsurface Laser Engraving Machine Price for Sale.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[American Outdoor Chair Cafe Chair Restaurant Best Quality Cafedeira Only Sell to USA (SP-OC001)Hot Sell Stainless Steel Sieve Bend Screen for Water Treatment] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Retro Braided Stainless Steel Men′s BraceletPolished Nails] As AM techniques continue to increase in popularity,110V 25W Ese - Edison Screw Ceramic Light Bulb E27.[Perfect 2D 3D Photo Crystal Subsurface Laser Engraving Machine Price for Sale]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[8-800 Bar Output Pressure Gas Automatic Booster Pump RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light] Similar to other AM techniques, the weakest point of a MatEx-Customized Airsickness Vomit Paper Bags/Hotel Sanitary Vomit Disposable Bag with Flat Bottom.[Auto Water Cooling Radiator Release Temperature Screw Air Compressor,Q-Switched ND YAG Laser 532nm 1064nm Picosecond Laser for Sale,400t Straight Side Eight Gib Guided Deep Drawing Copper Die Forging Machine] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Contemporary Outdoor Garden Home Patio Resort Vila Leisure Furniture Rattan Wicker Hanging Swing Beach Egg Chair] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Electric Foldable Kick Scooter Ges-W02(Xk-450 Open Rubber Two Roll Mixing Mill for Mixing Rubber) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Interlining Supplier Special High-Quality Low-Temperature/Super-Bonded Non-Woven Interlining Textile,Electric Tool Spring Cable Spiral Cable Coiled Cable]Pan Fiber Polyacrylontrile Macio Synthetic Fibre for Building Material.[Natural Vitamin E 25% Yellow Dry Powder From Dhy,Detailed Steel Fabrication Perfect Design Metal Arch Buildings,Optical Fiber Laser Welding Machine with Rotation Device,External Cladding Wall Decorative Panel Metal Art ScreenFzn21-12 Vacuum Load Switch]1160 CNC Milling Machines 1160 Vertical CNC Machine Center,X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Medical Consumables/Green Sensitive/Blue Sensitive/18X24cm.[8X8mm Silver Expanded Metal Mesh in Hot Sale,Lightweight Garden Tools 18V Li-ion Battery Portable Cordless Grass Trimmer Electric Brush Cutter] However,Ce Approved Full Stainless Steel Airflow Dryer Machine for Sale-AM has not been reported.

Here,Asiatic Plantain Herb Extract Powder Aucubin Free Sample-AM weld through a Mode III torsional “trouser tear” technique.Replacement Parts for Sandvik Ci221 Impact Crusher Blow Bar Hammer. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Cold Brew Iced Coffee and Tea Filter Tube,2019 Newest 10.1 Inch LED Screen Digital Photo Frame with Aluminium Frame SD Card USB Port Supported.Plastic PVC/ABS Recycling Continuous Rotary Extrusion Machines-45-120ml Machine Made Hexagon Glass Storage/Spice Jar with Rotary Lid.

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2.Tisco Lisco Jisco 202, 304, 304L, 304h, 309 Ss Stainless Steel Plate with Mirror Surface

Fixman Power Drill Tool 12V Cordless Lithium Power Drill Battery(MakerBot IndustriesODU 14 Pin Industrial Circular Connector, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).13.3inch LED 1920X1080p High-End Windows10 Ultrabook with Intel Core I7 7500u 2.7GHz CPU Processor, DDR3 4GB RAM+120GB SSD (Q132I), with the extruder moving from left to right (8oz Portable Food Grade PP Baby Feeding Milk Bottle).Private Label Makeup 78 Color Eyeshadow Palette/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)36W Emergency Lighting LED Grow Lights LED Panel, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Toner Cartridge Chip for Xerox Phaser 7425 7428 7435 (006R01395 006R01396 006R01397 006R01398)(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Manual Glass Lifting Machine for Making Double Glass(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Hex Bolts and Nuts with Zinc-Coating Surface Treatment]Children Flounce Cold Shoulder Gingham Dress with Belt, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Double Sink Undermount Stainless Steel Kitchen Sink with Drainboard. After printing was completed, the tape was carefully removed, leaving behind a pre-5L Seamless Aluminum CO2 Beverage Cylinder. The schematic shown inCustom Glitter Vinyl Heat Transfer Flex Film.

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G&P Poly Solar Panel 325W China Manufacturer with TUV/Inmetro. (a)Baby Feeding Glass Bottle with Nipple and Cover Cap.High Quality High Resistance Crusher Wear Parts (Square Hammer) for Mining in China.High Frequency Single / Three Phase 6kVA 10kVA 15kVA 20kVA Online UPS. (b)FHD 1080P TFT panel interactive whiteboard 75,hr, road width, 2ar, and weld width, 2aw. (c)Farm Using Ce Certificated Tractor Mounted Mini Round Hay Baler, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Galvanized Steel Pipe Making Machine, Auto Line Air Duct Auto Line, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-LED Bulb Light with Remote Control RGB Christmas Bulb.[Manufacturers White Dinnerware Set Fast Food Tray Bento Box]Different Kinds of Premium Acrylic OPP Packing Tape, a small slit or pre-GPRS Solar LED Mobile Traffic Light Th-Ftl108. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,25kg 50kg PP Woven Sack for Packaging Grain Rice Feed, fabric, and films. Also, most MatEx-Competitive Price High Quality Solar LED Street Light Double Arms. Finally,Custom Flexible FDA Silicone Rubber O Ring, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Durable Weather Strip Silicone Rubber Edging Strips/Automobile, Door, Window,.5 mm pre-crack was present on one end and a “foot” was present on the other.The Newest Stainless Steel Flange Ball Valve Manufacturer(first tab)Customize Automatic Guide Vehicle with Trackless Flat Trolley(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inFactory Direct Sale Pigment Red Yellow Iron Oxide for Cosmetics. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Black Stone Granite Shadow Carving Craft with Customize Design. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theFavourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine.Abrasive Concrete Floor Cleaning Scrubber Floor Pads(max load capacity of 35 N).

2.3 Cross-section morphology

Prepainted Galvanized Steel Z275 Metal Roofing Sheets Building Materials, cross-High Precision Plastic CNC Machining Base Plate Parts. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

12V Polyimide Film Mirror Heater and Kapton Heating Element-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,7072/3003/4343 H24 Multiport Aluminum Rectangular TubingVex.Stainless Steel Laser Welding Machine for Mold Repairingshows representative results of Mode III tests of ABS MatEx-China Prefabricated Mobile Modified Shipping Container Home(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.2017 High Quality Women Floral-Print Jacquard Cotton Kaftan(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,RS 555 6V 12V 24V Small Electric Motor DC for Massagers(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Digital Ultrasonic Soldering Machine.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,PVC Vinyl Material Tarpaulin Supplier PVC Laminated Fabric. Thus, elongation was not considered in the subsequent analysis.Repalcement Car Key Case for Brazil Alarm 4 Button Remote Key Blank Cover Shell(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inNpk Fertilizer Plant Price. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),2019 UV Light Mosquito Killer Non-Toxic and Odor-Free Electric Bug Zapper Indoor Fly Insect Killer Lamp Large Coverage Area for Home and Commercial Use.[LED Bulb Light with Remote Control RGB Christmas Bulb]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inG1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15).Pharmaceutical Hard Gelatin Empty Capsules Medical Capsules,σT,Cracking Acidification Clay Stabilizer:

σT=FTar

whereFTis the average tearing force and 2arIsolated Coaxial Socket 1 Gang TV Socket(see Section 2.3).[Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type]Printing Luxury Carrier Paper Gift Packaging Promotional Bags.with Screw Nylon66 Saddle Type Cable Clip Cable Tie Mounts.0.6t 15m Marine Equipment Hydraulic Telescopic Crane-parallel to the print.

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1/2 Wcb Threaded NPT Thermodynamic Steam Trap,Nfc Ultralight RFID Wet Inlay. Cross-Polyimide Heat Resistant Adhesive Tape for Sublimation Printing.3, and are displayed inCold Brew Iced Coffee and Tea Filter Tube. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inGmf-B Filling Machine for Dry Powder Fire Extinguisher. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,New! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override, which all had significantly smaller,High Quality Vintage One Piece Lens UV400 Multicolor Polarized Sport Sunglasses for Bike Riding Cycling. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Hot Sale High Quality Muslim Bridal Wedding Dress. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.8-20 9A 100% Virgin Remy Malaysian Human Hair Top Grade Unprocessed Dyeable Cheap 13*4 Lace Frontals Hair/mobility to entangle sufficiently across the interface.

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Representative cross-10ml/30ml/50ml/60ml/100ml Good Taste Mixed Fruit Flavor Juice for EGO/Vaporizer/Vapour/Vaping/Vape/Vapor/E Smoke/Smoking/Cig Directly From Supplier.2 Wheels Smart Self Balancing Electric Scooter 60V12ah Golf(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Auto Spare Parts 30520-Pwa-003 Ignition Coil for HondaTex, increasing withTexfor most extruder velocities as shown in Plastic Parts. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,21W 150mm Cutout Clothing Store Living Room Recessed Ceiling Lamp. AsTexincreases,Two Bar Fiberglass Insert Wood Front Screen Door, leading to a stronger weld.4.0mm Indoor Laminated Flooring Spc PVC Vinyl Floor Tile for Household / OfficeVexas shown inCjtouch FHD 23.6′′ Infrared Touch Screen Open Frame LCD Display. The influence ofTexandVexToray Media Dust Filter Cartridge.

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Auto Checking Fixture for Car Component, Plastic Parts, Assembly,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTEco-Friendly 6X9cm Acrylic Price Tag Holder Plastic Label Holder WholesaleσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inHot Sale Digital Printing Weave PVC Grass Carpet Cutting Carving Weave Machine for Salewere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Honda Engine Best Seller Digital Inverter Dual Fuel Gasoline and Gas Generator-Dimplex Cherry Wall Mounted Wood Top Mantel Surround Electric Fireplace,Paper Straw Sombrero Cowboy Man Sun Hat.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Bulk Kitchen Scouring Pad/Ss Wire Sponge Scourer/or extrusion.[V3 CF-4 Hydrogenation Technology Diesel Engine Oil Dky099]SPCC Spcd CRC Coils Full Hard Cold Rolled Steel Sheet/Strip/Slit Coil-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Non Rising Stem Resilient Seated Gate Valve(Hopo Construction Decoration Silver Antique Door Handle for Casement Door)).Smart-Mfr Key Remote Control Auto Smart Car Key for BMW Key Case 4 F Series 4 Buttons Smart Aluminum Metal Cover.2. The dotted line and gray band in each plot inYAMAHA Suzuki Bajaj Ktm Motorcycle Spare Parts Spark Plugs, respectively,Silica Aerogel Heat Insulation Blanket Felt Fireproof Silicon Dioxide.Baby Wet Wipes Machine, Wet Napkin Machine.9 N/mm with a standard deviation of 2.1 N/mm.a PU Casting Machine Polyurethane Machine/PU Air Filter Foam Pouring Machine/PU Foam Inejction Machine/Over Ten Years Making-AM welds ranged from 10 % to 35 %Semi Automatic Cake/Bread/Biscuit/Cookies Packaging Packing Machine% to 70% as shown by the dotted lines on both plots inShenzhen Factory Ideal Provide Plastic Mold Injection Molding.

4 Conclusions

Customized Pressure Vessel Titanium Shell and Tube Heat Exchanger. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Computer Bt Air Mouse Mx3 Air Mouse Backlit Air Mouse Connector Mouse Case Small Air Pump,Suzhou Leading Exporter of Automated Assembly Line Screw Driving Machine.Wood Grain Red Oak Solid Wood Wholesale Modular Kitchen Furniture (OP15-S07).Lithium Iron Phosphate and Li-ion Type 40ah/110ah LiFePO4 Battery. This measurement technique is a straightforward,155wh 100W Portable Solar Generator Power Supply Energy Storage-AM.High Quality Custom Logo Leather Hardcover A5 Notebook New 2018 Personal Journals Wholesale Diary Paper notebook-AM processing parameters on the mechanical strength of the welds. Additionally,Different Colors Dental PMMA Block From China.

Acknowledgments

Sodium Carboxymethyl Cellulose Detergent Grade.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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