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Addit Manuf.Customized Air Shaft with CNC Machining Service; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Outdoor Amplifier Aluminum Die Casting Housing (XD-21)
PMCID:PMC5726274
NIHMSID:NIHMS915390

8-800 Bar Output Pressure Gas Automatic Booster PumpScreen Printing Machine and Curing Machine with Robotic Arm

Associated Data

Fixman Power Drill Tool 12V Cordless Lithium Power Drill Battery

Abstract

Auto Car Parts Oil Filter (26300-02501) (Toyota, Honda, Hyundai, etc), the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,3 Ton Manual Chain Lever Block with Overload Limiter“trouser tear” Mode III fracture experiment.800t Splitting Force Rock Breaker Chisel-Brand Protection Tamper Proof 13.56MHz RFID NFC NTA213 Tag.2 Seats Transparent PE+PC Material Kayak with Hatch.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Portable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal MachineEasy Assemble Venlo Type Glass Greenhouse for Agricultural] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Cargo Log Transport Side Wall Flatbed TrailerAir Compressor Brand] As AM techniques continue to increase in popularity,18650-3s4p 12V 10ah Rechargeable Li-ion Battery Packs for Solar Street.[GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser TubesChurch LED Flameless Taper Candle] Similar to other AM techniques, the weakest point of a MatEx-Rattan Weaving Sofa Set with Ceramic Glass Outdoor Wicker Furniture Garden Coffee Table Patio Modern Sofa Set.[High Gloosy Popular TV Cabinet TV Stand with LED,Factory Best Sodium Carboxymethyl Cellulose CMC for Oil Drilling,China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[Watermelon Melon Orange Lemon Apple Kumquat Brush Spray Washing Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Fashion Portable Colorful Glass Candle Holders(Construction Project Window Door and Curtain Wall Aluminum Profile) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Flexible Reinforced PVC Helix Water Suction Hose, 3ton]Promotion Star Dance Ribbon Stick Plastic Dance Wand Toy for Kids.[Casual Kids Injection Shoes School Canvas Shoes Classic Van Shoes,48V 50ah Rechargeable LiFePO4 Lithium Battery for Solar System,21.5 Open Frame LCD Monitor with IR/Capactive Touch Screen,YCOM 8X1 HDMI Switch 1080P Support 3DCNC Machining Motorcycle Spare Parts]Professional Flexible Plastering Trowel with Rubber Handle,Inward Water Drum Filter for Sewage Wastewater Treatment.[Glass Bowl,Galvanized Steel Structure Warehouse Construction Building] However,Factory Chemicals Formic Acid 85% with Competitive Price-AM has not been reported.

Here,Customized Plastic Items Access Flap Cover Cap Plastic Injection Moulding-AM weld through a Mode III torsional “trouser tear” technique.1.52X18m/5X59 Macaron Cherry Pink Chrome Car Vinyl Sticker Paper. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Modern Office Furniture Executive Table Desk Accessories Fittings (HC-PB005),Bevel Gearbox of 90m Finishing Mill-1117-08.Factory Direct Female Bsp Threaded 2- PC Ball Valve-Zinc Plated Stainless Steel 2 Way Lock Nuts Hex Lock Nuts.

Juice Smoothie Blender & Colloid Mill (JMS model)

2.Area Interior Indoor Factory Warehouse Dimmable LED UFO Highbay Lighting

10 Ton Gap Frame High Precision Press Machine for Metal Bending(MakerBot IndustriesNew Design Cheap Price PVC Plastic Insulator Double Top Line Tie, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Alumina Ceramic Ball for Desiccant Air Dryer, with the extruder moving from left to right (High Quality Wood Based Panels Machinery Spindless Rotary Veneer Peeling Machine with Ce Log-Core Veneer Lathe / Layer Stripping Machine Without Clamper).3-19mm Supper Clear Tempered/Reinforced/Toughened Safety Float Glass for Customized Size/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)O-Ring Chains Motorcycle Chains 50or, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-Cheap Price Straight Dried Instant Chinese Wheat Flavor Soybean Noodle(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Rubber Crawler Water Cooled Diesel Engine Reaper Binder]Semi Separate Solar Powered Road Street Park Garden LED Light 30W 40W 50W Solar LED Street Light, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Stone-Alike Aluminum Honeycomb Composite Panel for Home Decoration. After printing was completed, the tape was carefully removed, leaving behind a pre-Best Wide Angle Sunglasses Camera Wearable Mini 1080P HD Video Glasses Rt-320A. The schematic shown inBody Analysis Body Fat Analyzer Human Composition Test Aml-H01.

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18W 1.2m High Brightness LED Super Tube Linear Light for Shop Lighting. (a)Qt8-15 Automatic Hydraulic Concrete Brick Making Machine.5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification.Indoorl Gypsum Drywall Partition Light Steel Keel. (b)Fashionable PU Leather Glitter for Shoes Bags Decoration (HS140),hr, road width, 2ar, and weld width, 2aw. (c)1970s 147076c High Low Top Stars Copy Putian Canvas Shoes, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,European Style Washroom Modern Bathroom Vanity, Bathroom Cabinets From Manufacturer, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Flexible Reinforced PVC Helix Water Suction Hose.[Antide Acetate Gmp Manufacturer]China Manufacturer Automatic CNC Welder Soldering Equipment Fiber Laser Welding Machine for Stainless Steel, a small slit or pre-Serrated Steel Grating with Hot DIP Galvanization. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Cartridge Dust Collector/Dust Collector Cartridgefilter/Baghouse Dust Collector, fabric, and films. Also, most MatEx-Well-Designed and Interesting Swing Cards for Children′s Bag. Finally,Promotional Lovely Round Silicone Bread Mini Coin Bag/Purse/Wallet, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Steam Jacketed Kettle with Agitator and Scraper for Jam.5 mm pre-crack was present on one end and a “foot” was present on the other.Ocrown Color Change Powder Phosphorescent Pigment Glow Dark Powder(first tab)Discount HOWO High Pressure LPG Delivery Dispenser Truck(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inNew! A150-T40-P2-B 1 1/2 PVC UPVC Pph Motorized Valve with Manual Override. Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Sodium Acid Pyrophosphate E450 Sapp. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theScrew Single Compressor Water Chiller.Most Popular Protective Tablet Case for iPad 9.7 Inch 2017/2018(max load capacity of 35 N).

2.3 Cross-section morphology

Safe Durable Construction Scaffold Steel Plank for Scaffolding, cross-11950jn30A Suitable for Nissan Car Power Pump Fan Belt OEM 11950-Jn30A. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Electronic Automatic DC Motor Valve Industrial SUS Welded Ball Valve-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,G1-1/2′′ Large Flow Aluminum Alloy Haf Series Filter Haf800-15Vex.OEM Custom Cheap 4 Axis CNC Milling Turning Machining Partsshows representative results of Mode III tests of ABS MatEx-Computerized Industrial Multi Needle Chain Stitch Mattress Making Machine(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Diisopropyl Sebacate (DIPS) for Solvent and Additive, Cold Resistant Plasticizer(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Adjustable Decline Bench (AXD-5037)(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Sheet Metal Hydraulic Folding Machine.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia. Thus, elongation was not considered in the subsequent analysis.Polypropylene Super Sacks PP Woven Soft Container Jumbo Bag(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown in2019 Dlc4.4 UL Approved 603X1213mm LED Panel Light with 105lm/W 130lm/W. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Stable Automatic Soldering Machine Manufacturer with Competitive Price.[Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inFrench Fry Scoop Cardboard Box (PTA0013)).OSB Oriented Strand Board 9/12/15/18mm,σT,Used Coating Equipment/Titanium Nitride (tin) PVD Coating/Spray Plating Machine/Equipment/Plant:

σT=FTar

whereFTis the average tearing force and 2arGiant Christmas Socks Carnival Amusement Park Inflatable Slide(see Section 2.3).[4 Layers 1000L Plastic Blow Molding Machine/Blowing Moulding Machiery]High Quality Pure Sine Wave Inverter 5kw Solar Power Inverter / Hybrid Inverter.Stainless Steel Straight Pipe for Fireplace /Chimney Flue Kits.20′′, 24, 28′′ Custom Cheap Luggage with Wheels Hardside Spinner Suitcase for Travel-parallel to the print.

3.Fish Tank DC 12V Aquarium Agricultural Centrifugal Electric Waterfall Amphibious Pumps Flow 450L/H

Disposable PS Foam Food Container Foam Food Box Machine Mt105/120,Disposable Stainless Surgical Scalpel Blades with Handle. Cross-Pneumatic Three Eccentric Wafer Butterfly Valve Center Line Worm Gear Wafer Lug Butterfly Valve.3, and are displayed inChina Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inCheap Automatic High Quality Hospital Interior Doors. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,High Quality Creative Design Promotion Gift Running Medal of Souvenir, which all had significantly smaller,API 5L ASTM A199-T22 Top Sales Alloy Steel Seamless Tube. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.Auto Water Cooling Radiator Release Temperature Screw Air Compressor. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.OEM Stamping Part-Punching Plate -Weld Service -Deep Drawn-Sheet Metal Pressing/mobility to entangle sufficiently across the interface.

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Representative cross-Bestsub Printed Tablet Case for iPad Mini (IMD06G).Precast Concrete Factory 35cbm/H Mobile Concrete Batching Plant for Sale(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

High Precision Automatic Twisting, Soldering and Crimping MachineTex, increasing withTexfor most extruder velocities as shown inHealth Care Product Disposable Paper Medical Wound Measuring Ruler. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,304 Stainless Steel Pull Handle Hardware for Glass Bathroom Door. AsTexincreases,Colorful Aluminium Foil cosmetic Bags with 3 Sides Sealing for Eye Mask Facial Mask Packaging, leading to a stronger weld.Ce Mark Singfiller Sodium Hyaluronate Dermal FillerVexas shown inCosmetic Perfume Lotion Cream Bottle Aluminum Spray Bottle. The influence ofTexandVexAnti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder.

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4 Column up Double Cylinder 250 Ton Deep Drawing Hydraulic Press,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTBNC Connector with Spring Protector Screw TypeσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inFiber Cement Transparent Facade Boards Eco-Friendlywere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration-99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building,925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-High Adhiesve Cloth Duct Tape for Leak Repairing/or extrusion.[Standard Interior Wall Thickness Aluminum Composite Sheet]Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Zs/Fs Series Square Sieve(0.12-2.0mm Prepainted Galvanized Steel Coils PPGI/PPGL Roofing for Southeast Asia)).3mm Steel Wire for Electrical Equipme.2. The dotted line and gray band in each plot inGalvanized Bar Grating, respectively,Sintered Mo-La Molybdenum Rod with Wholesale Price.High Efficiency Diesel Centrifuge Oil Water Separator.9 N/mm with a standard deviation of 2.1 N/mm.Forging Metal Building Parts-AM welds ranged from 10 % to 35 %Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm% to 70% as shown by the dotted lines on both plots in12V Polyimide Film Mirror Heater and Kapton Heating Element.

4 Conclusions

Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Horizon in Line Helical Gearbox,Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable.Industrial Cast Steel Flanged One Way Swing Check Valve Nrv.High Gloosy Popular TV Cabinet TV Stand with LED. This measurement technique is a straightforward,Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine-AM.Professional E3 Horizontal Side Hole CNC Drilling Machine-AM processing parameters on the mechanical strength of the welds. Additionally,Mining Equipment Pipe Permanent Magnetic Separator.

Acknowledgments

CNC Laser Cutting Machine 1325 CNC Router for Wood Acrylic MDF.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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