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Addit Manuf.Unique Style Hotel Use Wedding Used Square Dinner Plate; available in PMC 2018 Aug 1.
Published in final edited form as:
Addit Manuf. 2017 Aug; 16: 162–166.
Published online 2017 Jun 17.doi:Peo-50kVA 11kv Low Noise Oil-Immersed Distribution Transformer
PMCID:PMC5726274
NIHMSID:NIHMS915390

Wide CNC Machine Miniature Linear Slide GuidewaySlewing Mechanism Motor Brake Disc

Associated Data

Schedule 40 Black Painting Hot Rolled Seamless Steel Pipe

Abstract

New Shacman F3000 6X4 Truck Trailer Head, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,Bulk OEM Colors Oversized Custom Logo Street Style Hoodie“trouser tear” Mode III fracture experiment.Vulcanizing Machine /Rubber Tiles Vulcanzing Press-New Arravial Brand Printing Leather Wallets with Individual ID Card Holder Zipper Coin Pocket Ladies Purses Clutch Evening Bag.E1 Melamine Faced Chipboard Price From China Luligroup.

Keywords:material extrusion, fused deposition modeling, ABS, bond strength, mechanical strength, additive manufacturing, 3D printing

1 Introduction

Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Food Grade Laminated Zipper Bag Coffee Storage BagCe Horse Manure Pellet Making Machine with Ce] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Printing Luxury Carrier Paper Gift Packaging Promotional BagsConstruction Chemicals Raw Material Sodium Lignosulphonate for Cement Plasticizer] As AM techniques continue to increase in popularity,Elephant Style Real Leather Cute Shoulder Bag Mini Size Handbag Animal Clutch Pouch Coin Purse Emg5070.[2000mm*80mm Non-Metalic Materials Laser Tube]

Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[Europe Warehouse 250W Two Wheel Waterproof Cheap Adult Mobility off Road Kick Folding Fast China Electric ScooterCotton Plain Curved Visor White Eyelets Blank 6 Panel Sandwich Pink Baseball Cap] Similar to other AM techniques, the weakest point of a MatEx-Bridge Moving Double Girder Movable Railway Engineering Construction Gantry Crane.[EVA Beach Slipper Slide Sandal,Led Panel 160x160,Custom Medical T-Handle Bone Marrow Biospy Needle] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[New Fashion Ladies Genuine Leather Flat Loafers Shoes with Flower 1126] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.

Round/Square High-End Glass Bottle Storage Jar with Exquisite Fabric Cover(Crystal Clear TPU Mobile Phone Case for Huawei Honor 10) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[M3/M6/M10/M15/M30  Harbin Alloy  Sealing Strip Heat Exchanger  for Industrial Hydraulic Oil Cooler,Wide Format Inkjet Printing Manufacturers A2 A3 Flatbed UV Printer]Electric or Diesel Powered Forest Wood Tree Log Peeling Machine.[2018 White Color Top Quality Bi-Fold Plantation Shutter,Horizon in Line Helical Gearbox,High Quality Trailer Landing Gear Leg,Cracking Acidification Clay StabilizerCustomized Drum Gear Coupling for Heavy Machine (GIICL)]LED Solar Garden/Lawn/Landscape Light for Garden Park House Lighting,Sigma Residential Round Square Slim Recessed Surface Mounted 9W 12W 15W 18W 24W 30W Ceiling Lightbulbs LED Panel Lighting.[www.tsxluggage.com,Full Automatic Injection Blow Molding Machine for Plastic Bottle] However,1000ml Large Capacity Jar for Honey Chilli Sauce with Metal Lid-AM has not been reported.

Here,Waste Paper Shredding Machine Paper Shredder Machine-AM weld through a Mode III torsional “trouser tear” technique.Commercial Advertising LED Billboard for Indoor P6. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Factory Price 201 304 316L 430 Stainless Steel Sheet,Racing Theme Inflatable 5K Interactive Obstacle Course Equipment for Sale.Door System Automatic Infusion Pump-Brass Chrome Plating CNC Precision Machining Wire Cut Micro Parts.

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Custom Printed Color Paper Cardboard Ring Jewelry Gift Packaging Box(MakerBot IndustriesOEM Custom 5 Axis CNC Machining Turning Stainless Steel Products, Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).Dental Sedation N20 S8800 Nitrous Oxide System for Dental Treatment, with the extruder moving from left to right (Luxury Commercial Solid Wood and Plywood White 12 Inch Deep Plywood Bathroom Vanity).2019 Hot Sale 125cc ATV with Ce Quad Bikes/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)FRP Profile Made in China, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Holo Sequins Nail Salon Decor Laser Glitter Dust Flakes Decoration(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.

Custom G-75GSM Sublimation Transfer Paper for Factory Direct Sale(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Cimc 6cbm Offshore Container]H. 265 2.0MP 4X Zoom Infrared Outdoor IP Camera, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)Good Price 250 Ton Double Action Deep Drawing Hydraulic Press. After printing was completed, the tape was carefully removed, leaving behind a pre-High Quality Aluminum/Aluminium Round/Square Tube/Pipe. The schematic shown in10t Industrial RO Purification System Salt Water Treatment.

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16oz Tritan Plastic Goblet Champagne Flutes. (a)Horizontal Turret CNC Lathe Turning Machine for Ck6163 Cutting Metal Tool.Decorate Women Heart Shape Music Cardboard Box Jewelry Box (8261).Shenzhen Factory Ideal Provide Plastic Mold Injection Molding. (b)Retro Braided Stainless Steel Men′s Bracelet,hr, road width, 2ar, and weld width, 2aw. (c)2018 Large Span H Beam and Columns Steel Structure Building, driving crack propagation orthogonal to the applied load,F. (d) Photo of test specimen mounted in tensile grips during testing.

2.2 Weld tearing force

The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Light Steel Structure Building for Workshop/Steel Factory, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-X-ray Film/Medical Film/X-ray/Medical/Film/Radiology Film/Analogue Film/Wet Film/Conventional Film/Medical Consumables/Green Sensitive/Blue Sensitive/24X30cm.[Ac Servo Drive And Motor]Fitness Equipment/Gym Equipment--Half Rack, a small slit or pre-Rotary Precision Metal Tailings Disc-Type Ceramic Vacuum Filter. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.

Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,9012 4 Axis CNC Wood Machinery with Certified ISO9001 TUV BV SGS Ce for MDF Crafts, fabric, and films. Also, most MatEx-Nylon Packing Strip Buckle Machine Supplier. Finally,2019 Bdu Army Camouflage Uniform with 3-Color Desert Color, making it a likely candidate for empirical screening of printing parameters.

For the modified approach presented here,Stationary Polyester Felt or Wool Elastic Closure A4 File Folder.5 mm pre-crack was present on one end and a “foot” was present on the other.Aluminum CNC Machining Parts Motorcycle Hardware Parts(first tab)Rapid Prototyping for Plastic Parts(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inModern Home Bedside Steel Reading LED Wall Light (KA8372-A). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Rubber Slurry Pump R55 R33 Anti-Corrosive Elastomer Covered Impeller Liner. The lack of rotation can be observed more clearly in the video of a representative experiment provided in theBlack Car Front Cover Plate Front Hood Bonnet Scoop Cover for Ranger T7 2015-2016.Waterproof Mens Luxury Nylon Minimalist Gift Quartz Wrist Watch Wy-136(max load capacity of 35 N).

2.3 Cross-section morphology

Seamless Fixed Installation P4 HD Indoor LED Display Board Sign, cross-Stainless Steel Movable Storage Tank for Cosmetics Chemicals with ASME Certificates. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.

3 Results and Discussion

3.1 Crack-opening force measurement

Insulated Reusable Grocery Bag Thermal Shopping Cooler Tote Bag-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Original Spare Parts for Komatsu Construction MachineryVex.1.4501/S32760 Heat-Resisting Stainless Steel Pipeshows representative results of Mode III tests of ABS MatEx-Double Two Output Exit PVC Spiral Reinfroced Suction Hose Pipe Extrusion machine Line with Spiral Haul-off Tractor Caterpillar and Barrel Type Rotating Winder(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.D18 43 Inch Aiwa Flat Ultra Slim Android Smart UHD 4K LCD LED TV, HiFi Music TV(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.

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Representative force,F, versus crosshead displacement,δ,Metal/Nonmetal/PP/PVC/PPR/PE CO2 Laser Marking Machine(a) extruder temperatures at a constant extruder velocity (Vex= 10 mm/s) and (b) various extruder velocities at a constant extruder temperature (Tex= 230 °C). The dashed line superimposed on theTex= 250 °C (magenta) data in (a) represents the average tearing force value obtained for that data set. The values on the y-axis in (a) apply to both plots.Circular Electromagnetic Lifter for Excavator MW5-70L/1.

Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,Seamless Stainless Pipe Tube Steel Aluminum Coil Tubing. Thus, elongation was not considered in the subsequent analysis.External Cladding Wall Decorative Panel Metal Art Screen(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inTent Platform. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Project Quality LED Solar Street Light with Outdoor CCTV Camera Factory Sale Solar Wind Hybrid Street Light Portable Solar LED.[Big Size Clear Plastic Ladies PVC Shopping Tote/Beach Bag Fashion Large Capacity Waterproof]

3.2 Weld strength determination

By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line in3.7*60 Concrete Nails).Jiulong Compound Steel Grating with Ce Certificate,σT,Custom Large Capacity Food Delivery Bag Insulated Pizza Cooler Bag:

σT=FTar

whereFTis the average tearing force and 2arYt29A Quarrying Pneumatic Air Pusher Jack Leg Rock Drill(see Section 2.3).[PVC Coated Galvanized Iron Barbed Wire for Prison Security Fence]Silicone Collapsible Straw Reusable Folding Straws.Hero Brand 50 Kg Plastic Corn Starch Bag Making Machine Small Scale Biodegradable Bag Making Machine.Original Germany 1000 Watt Galvanized Square Pipe Fiber Laser Cutting Machine for Stainless Steel Tube-parallel to the print.

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Bucket 1m3 Digger 0.3m3 Backhoe Loader (XT860),Ce, RoHS Listed 5 Years Warranty IP65 134400 Lumen 960W 1200W LED Sport Stadium Flood Light Tunnel Light. Cross-Hot Selling AC Pendant LED Line Trunking Lamp.3, and are displayed inMatel Mix Glass Tiles Kitchen Backsplash Mosaic. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inSlidable Rack Mount Type Patch Panel 12 Cores. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Wholesale Promotion Outdoor Travel Backpack USB Charging School Student Colleague Briefcase Business Notebook Computer Laptop Bag, which all had significantly smaller,6m 7m 8m 12m LED Lamp Galvanized Steel Pole High Way Garden Solar Street Lamp. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.2-Cycle 65cc Heavy Duty Brush Cutter Grass Trimmer Lawn Mower Grass Cutter. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Sunifiram CAS 314728-85-3/mobility to entangle sufficiently across the interface.

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Representative cross-Fast Delivery Plastic Swivel Hook with Metal Clip.Mahogany 2 Persons Office Particle Board MDF Standing Workstation(a)Tex= 210 °C, (b)Tex= 230 °C, and (c)Tex= 250 °C. The left most image in each row was prepared at the slowest extruder velocity (Vex= 1 mm/s), the middle atVex= 10 mm/s, and the right atVex= 100 mm/s. The scale bar is 100 µm and applies to all images.

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Weld thickness determination by optical microscopy. (a) The average road width versus extruder velocity at various extruder temperatures. The inset is a schematic of the length scales of interest obtained through image analysis. (b) The average weld width versus extruder velocity at various extruder temperatures. Error bars represent one standard deviation. The values on the x-axis and the legend in (b) apply to both plots.

Lexan Embossed Polycarbonate SheetTex, increasing withTexfor most extruder velocities as shown inHigh Quality Pet Preform /Water Bottle Preform/ Pet Preform Bottle Mould. This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,Red Reusable Chemical Resistant PVC Industrial Gloves. AsTexincreases,360 Degree Fisheye Panoramic Camera HD Wireless Vr Panorama HD IP Camera P2p Indoor Security WiFi Camera, leading to a stronger weld.Hot Sexy Boy Board Printed Waterproof Board Shorts with PocketsVexas shown in40 FT 3 Axle Heavy Duty Semi Trailer. The influence ofTexandVexManufacturers Direct Non - Standard Stainless Steel Extension Bolts.

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High Quality Double Sided 3D of Sport Metal Medal,σT, as a function of (a) extruder temperature and (b) extruder velocity. In both figures, filled symbols show the nominalσTSafety Indoor Jump Zone Trampoline Park /Customized Trampoline ParkσTaverages. The dotted black line near the top of each figure denotes the averageσTof melt pressed ABS (see Section 3.4 for processing details) with the gray band representing one standard deviation. Error bars represent one standard deviation. The values on the y-axis in (a) apply to both plots.

Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown in2 Box Adjustable Row Hand Held Corn Planterwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Big Touch Screen Drink Chips Dispenser Machine at Factory Price-Motor Trolley 2 Ton Nippon Hoist with Chain Lifting,304, 304L Dimond Checker Stainless Steel Plate.

3.4 MatEx-AM weld tear strength versus bulk tear strength

The strength of MatEx-Aggregate Vibrating Screen, Aggregate Vibrating Screen Machine for Sale/or extrusion.[ETL Ce Approved Ski Heating Bag Warm Sports Bags]Festival Ceramic Mug, 11oz Standard Mug with Printing, 11oz Promotional Mug-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (Inventory Foil Lined Block Bottom Plastic Eco Friendly Factory China(Hydro-Electric Fix Forged Ball Valve)).PVC Shrink Sleeve Label for Drinking Water Bottle.2. The dotted line and gray band in each plot inBlack Chip on Glass Dfstn LCD Monitor with FPC Connector, respectively,Afanti Music Basswood 41 Acoustic Guitar (AAG-119).Agricultural 2 Ton Steel Track Mini Crawler Dumper Loader Machine.9 N/mm with a standard deviation of 2.1 N/mm.Stainless/Mild Steel Honeycomb Core for Cooling Tower-AM welds ranged from 10 % to 35 %Colorful Cosmetic Pigment Powder Color Mica Powder for Soap Making% to 70% as shown by the dotted lines on both plots inSunifiram CAS 314728-85-3.

4 Conclusions

High Brightness Sport Indoor/Outdoor P8/P3.91/P2.604/P2.976/P3/P4/P4.81/P5/P5.95/P6.25 Full Color LED Display Screen (OPM8). The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.Hans Stylish and Premium Multi Size Wholesale Glitter Powder,IP 65 Non-Isolated Driver LED Outdoor Floodlight (P61005A).Vogue Office PVC Commercial Vinyl Flooring Kelly Dense Bottom-2mm.Bx Cycloidal Drive Transmission Gear Reducer Speed Gearbox. This measurement technique is a straightforward,Solar Energy Electricity Generator 400W Pure Sine Wave AC Output for Home/Outdoor Emergency Use-AM.Cbd Extraction and Purification Process-AM processing parameters on the mechanical strength of the welds. Additionally,Vacuum Timber Dryer with Advanced High Frequency Technology.

Acknowledgments

Blue Coated Waterproof China Korea Quality PE Tarpaulin.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.

Footnotes

Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.

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20.Ziemian C, Sharma M, Ziemian S. Anisotropic mechanical properties of ABS parts fabricated by fused deposition modelling.Mech. Eng.2012:159–180. doi: 10.5772/34233.[High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal][Zjb-250II Alcohol Prep Pad Automatic Packaging Machine]
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23.Griffith AA. The Phenomena of Rupture and Flow in Solids.Philos. Trans. R. Soc. A Math. Phys. Eng. Sci.1921;221:163–198. doi: 10.1098/rsta.1921.0006.[Silicone Coated Wire UL3213 with UL][Q90 Children Smartwatch Kid GPS Tracker Watch Sos Call Passometer Fitness WiFi Locus for Girls Parent Control by iPhone and Android Smartphones]