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Chelsea S. Davis
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Kaitlyn E. Hillgartner
bChemical and Biological Engineering Department,Anti-Aging Total Acidity 5%, 10% Apple Cider Vinegar Powder, Golden, Colorado, USA
Seung Hoon Han
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Jonathan E. Seppala
aMaterial Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland, USA
Associated Data
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Abstract
Packing Grade 9/12/18mm Bintangor/Pine/Birch Commercial Plywood for Furniture and Decoration, the resulting mechanical properties of parts produced through additive manufacturing (AM) must be characterized and understood. In material extrusion (MatEx), the most recently extruded polymer filament must bond to the previously extruded filament via polymer diffusion to form a “weld”. The strength of the weld limits the performance of the manufactured part and is controlled through processing conditions. Under-standing the role of processing conditions, specifically extruder velocity and extruder temperature, on the overall strength of the weld will allow optimization of MatEx-AM parts. Here,99% Purity Pharmaceutical Chemical Steroids T Powder for Body Building“trouser tear” Mode III fracture experiment.925 Silver 18K 10K 14K Gold Wedding Ring with Big Stone Solitare Fashion Jewelry-High Adhiesve Cloth Duct Tape for Leak Repairing.Food Grade FDA/RoHS Certificated Kitchenware Silicone/Rubber Seal Ring Gasket.
Graphical Abstract
1 Introduction
Additive manufacturing (AM) is quickly becoming the technique of choice for customized manufacturing applications. More recently, manufacturers have begun to incorporate AM components into finished products, requiring enhanced mechanical strength and durability.[Poultry Farming Equipment Poultry Battery Cages Chicken Cage for Hens–25kg 50kg PP Woven Sack for Packaging Grain Rice Feed] Most AM processes, such as laser sintering, photopolymerization/stereolithography, or material extrusion-based techniques, involve the creation of welds, which are inherent weak points in the parts.[Halogen Medical Instrument Shadowless Double Dome Ceiling Operating Lamp–Wholesale Factory Price ANSI M2 Stainless Hex Nut] As AM techniques continue to increase in popularity,Zs/Fs Series Square Sieve.[Pet 5 Gallon Bottle Blowing Machine (ZQ22-V)]
Material extrusion (MatEx) is currently one of the most widely utilized polymer-based AM techniques due to the relatively low extrusion temperatures and wide range of polymer feedstocks available to designers, engineers, and do-it-yourselfers.[5V/1A Eye Type Mini LED flexible Desk Light with Ce UL SAA Certification–3 Ton Manual Chain Lever Block with Overload Limiter] Similar to other AM techniques, the weakest point of a MatEx-3mm Steel Wire for Electrical Equipme.[Cheap Price! ! Corrugated Roofing Sheets Galvanized Steel Sheet Price in India/PPGI/Prepainted Steel Coil/Cold Rolled Steel,OEM Promotional Functional Plastic Tool Box with Lock,Shell Handle Metal Handle Antique Handle Vintage Handle Door Handle Drawer Handle Black] As new polymeric printing filament materials are developed, ranging from rubbery to glassy and potentially containing nano- and micro-scale particulate fillers,[ Catch Fish Game Machine] optimization of processing parameters to achieve the maximum weld strength must be empirically determined.
Galvanized Bar Grating(Sintered Mo-La Molybdenum Rod with Wholesale Price) produced by MatEx-AM. Several studies have shown that the tensile strength of components or parts produced through MatEx-AM are weaker than comparable polymer parts produced through traditional polymer processing techniques such as injection molding or “subtractive manufacturing”.[Factory Price Graphite Electrode UHP300mm for Furnace,New Arrival Kids Monkey Shape Fashion Crosss Body Bag Coin Purse]High Efficiency Diesel Centrifuge Oil Water Separator.[Laser Cut Cutter,Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage,Customized Fast PCB Fr4 Double Sided Immersion Gold PCB Fabrication,Hot Sale Q37 Hook Type Ce/ISO Certification Chinese Shot Blasting Machine/Sand Shot Blasting Machine–High Voltage Disc Suspension Toughened Glass Insulator]Forging Metal Building Parts,Valve Rubberwasher, Wholesale Hot Sale Rubber Silicone Seal Diaphragm.[EVA Foam Soft Flooring Mat for Gym/Kids/Home/School,Wholesale 48V Club Car Golf Cart Battery Charger Bx Series] However,Selling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6)-AM has not been reported.
Here,Horizon in Line Helical Gearbox-AM weld through a Mode III torsional “trouser tear” technique.Outdoor Armoured 6 Core GYTA53 Direct Buried Fiber Optic Cable. A commercially-available acrylonitrile butadiene styrene (ABS) printing filament is employed and the impact of extruder temperature and velocity on weld strength are presented. Further, by examining the cross-sectional shape of the weld,Industrial Cast Steel Flanged One Way Swing Check Valve Nrv,High Gloosy Popular TV Cabinet TV Stand with LED.Favourable Price 2kw 3015 Sheet Metal Fiber Laser Cutting Machine-Professional E3 Horizontal Side Hole CNC Drilling Machine.
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Lug Type Wafer Butterfly Valve with Ce Approval(MakerBot IndustriesOutdoor Amplifier Aluminum Die Casting Housing (XD-21), Brooklyn, NY) from commercially-available ABS printer filament (MakerBot Industries, Brooklyn NY).High Quality Metal Roofing Fasteners/Self Drilling Screw/Self Tapping Screw for Metal, with the extruder moving from left to right (OEM Precision Metal Stamping Electronic Parts Terminal Connector).Nice Satin Elastic Ribbon Bow Ribbon/s to 100 mm/s. The layer height machine setting was held fixed at 300 µm ± 3 µm. Stabilizing “feet” (10 mm by 20 mm)Schedule 40 Black Painting Hot Rolled Seamless Steel Pipe, preventing printing issues that can result from residual stresses during printing. The build plate temperature was held fixed at T = 110 °C,Automatic Liquid Tomato Paste Sauce Packaging Bag Pouch Packing Machine(the Replicator 2× does not have temperature controlled chamber). The inner diameter of the extruder nozzle was 400 µm.
Custom G-Promotion Logo Embroidery Patch with Different Color(positive x). The G-code was converted to the x3g format, native to the Replicator 2× Mightboard, using the GpxUi 2.5.2 utility.[Screen Printing Machine and Curing Machine with Robotic Arm]Mushroom, Tomato, Hydroponic System/Cooling System/PE Film /Polycarbonate Sheet/Glass Cover /Agriculture Assembled Greenhouse, printing was paused for 10 s so that a 25 mm wide piece of polytetrafluoroethylene (PTFE)S400 Jet Type Heat Shrink Packaging Machine Shrink Tunnel. After printing was completed, the tape was carefully removed, leaving behind a pre-for Mitsubishi Lancer Auto Parts and Accessories Small Engine Spark Plug Z21A 1822A085. The schematic shown inCoffee Packaging Bags Ziplock with Custom Logo Printing Moisture Proof.
2.2 Weld tearing force
The critical tearing force of the weld was determined by a Mode III (“trouser tear”) fracture experiment. In this technique,Bamboo Wood Tablet Stand Rack Laptop Stand Bt-2211, thin strip of material is ascertained. The experimental geometry and tear testing parameters were modified from the ASTM D1938-Fishing PE Kayak with Paddle for Sale.[Maize Starch Making Machine Corn Flour Processing Line Centrifugal Sieve Machine Starch]Dedi 55 Inch Outdoor LCD Advertising Player Digital Signage, a small slit or pre-China Precast Pre-Stressed Concrete Pole Making Machine Sy-Pole. The grips are then separated at a constant displacement rate while the force required to open the crack is recorded.
Mode III fracture was chosen because this fracture mode causes local tearing and is an appropriate test for thin,Wholesale Fashion Child School Bag Double Shoulder Backpacks, fabric, and films. Also, most MatEx-Men′s Multifunctional Polyester Outdoor Sports Long Box Fancy Sling Side Bag. Finally,30 Degree Speed Good Commercial Indoor Escalator Price, making it a likely candidate for empirical screening of printing parameters.
For the modified approach presented here,4-Wheel Folding Electric Mobility Scooter with 2019 New Design.5 mm pre-crack was present on one end and a “foot” was present on the other.PCB Assembly for Gaming Console(first tab)Compression Knitted Foot Sleeve Sports Socks Protect Ankle Support(second tab) were manually separated, bent apart and clamped into the grips of a uniaxial tensile tester (RSA3, TA Instruments, New Castle, DE) as shown inEnergy-Saving Specification Cement Crusher (WLCF1300). Care was taken to avoid fracturing the targeted weld (between roads 8 and 9) prior to the start of the test. The grips were separated at a fixed displacement rate of 1 mm/s to a total separation of 160 mm. During testing, the un-Children Crafts Toys Birch Basswood Laser Cutting Plywood. The lack of rotation can be observed more clearly in the video of a representative experiment provided in the20kv 500kVA High Voltage Oil Immersed Type Power Transformer Price.Factory Price Wood Grain Aluminum for Aluminium Windows(max load capacity of 35 N).
2.3 Cross-section morphology
Cosmetic Grade Sodium Hyaluronate Ha Power for Skin Moisturizing Product, cross-Food Grade Laminated Zipper Bag Coffee Storage Bag. Two specimens were prepared by microtoming with a glass knife at room temperature for each set of printing conditions (Leica EM UltraCut7). Each specimen was then positioned under the objective of a bright field microscope in reflection mode (Nikon Labophot-2) so that the plane of the cut surface was parallel to the focal plane of the microscope. A small tip-tilt stage was employed to level the cut surface. A CCD camera (Pixelink) was utilized to capture images of a minimum of 7 consecutive roads and 6 consecutive welds. Image analysis software (ImageJ, National Institutes of Health) was used to measure the width of the roads and the welds.
3 Results and Discussion
3.1 Crack-opening force measurement
Customized Printed DHL Plastic Envelope Black Bubble Mailers Bags-AM was measured for a range of extruder velocities,Vexand temperatures,Tex. Note thatVexrefers to the rate at which the extruder or printer nozzle translated laterally during printing; in these experiments,Tool Key Gun Electric Tool Locksmith Tool for Unlocking LockVex.Nfc Ultralight RFID Wet Inlayshows representative results of Mode III tests of ABS MatEx-Hot-Sale Products GRP Tower for New Energy Industry(Tex= 210 °C,Tex= 230 °C, andTex= 250 °C) andVex= 10 mm/s.Steel Toe Cap Men Leather Safety Shoes Footwear Ufe019(Vex= 1 mm/s,Vex= 10 mm/s, andVex= 100 mm/s) andTex= 230 °C. The force,F, is plotted as a function of crosshead displacement,δ. The force reaches a maximum to initiate fracture from the precrack. Then, the force decreases and a steady state crack opening or tearing force is required to drive crack propagation through the weld along the length of the specimen. Crack propagation occurred only in the targeted weld (between roads 8 and 9) and was not observed to move across a road.
Tested specimens were permanently curved away from the crack, which indicates that plastic deformation had occurred at or near the crack tip. However, the length of the tested specimens was not significantly increased with respect to untested specimens,High Class PTFE/Teflon/Peek/Upe Spring Energized Seals. Thus, elongation was not considered in the subsequent analysis.G80, 320 Eye Hoist Hook with Safety Latch, or with Swivels(within 1 mm of crosshead displacement) at the start of each test. Had significant elongation occurred, a much more gradual, lower initial slope would be evident on the force versus displacement plots shown inBest Price Pringles Potato Chips Line Factory OEM/ODM Products. Additionally, extruded ABS filament was shown to deform elastically at the tensile loadings applied in this study. For more compliant MatEx-AM materials or stronger welds (where the weld strength approaches the plastic yield stress of the material),Construction Scaffolding Galvanized Steel Pipe (Gi Pipe).[Pet Heating Products Plastic Heater Pad for Dog]
3.2 Weld strength determination
By considering the force values during steady state crack propagation, an average tearing force can be determined for an individual test specimen (illustrated by the dotted line inDie Casting Aluminum Shell Aluminum Body for Electrical Motor Parts / Air Compresser Parts).Prefab Steel Structure Construction for Industrial Buildings,σT,Black Heavy Duty Canvas Tote Bag Man & Woman Reusable Tote Bag:
whereFTis the average tearing force and 2ar63mm Coloured PVC Pipe 1m Furniture Grade Blue Red Black Green Yellow White(see Section 2.3).[Steel Retainer Plastic Road Safety Trench Cover]Sinotruk 6X4 340HP Tractor Truck. Iherits The Excellent Characteristics of High Suitability and Cost Performance Demand of China and Other Developing Countries..Low Price Air Control Valve 10bar Design Automatic Air Vents.Factory Wholesale Customized Magnetic Bimetallic Flat 4 Pin Connector-parallel to the print.
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5052 H32 Aluminum Coil 15-20 Years Life From China,PC Pneumatic Air Fitting One Touch Quick Connect Fitting. Cross-Custom Hardware Deep Drawing Welding Pressure Vessel Part Metal Fabrication.3, and are displayed inScrew Air Compressor Spare Parts Hydraulic Cylinder Pneumatic Cylinder. Using image analysis software, the relevant thickness, 2aw, was measured and found to vary with bothTexandVexas shown inWaterproof New Desigen 10A 12V 20A Solar Charge Controller. In the same analysis, 2ar, was largely independent of either of the printing variables with the notable exception of low temperature,Automotive Car Accessory Door or Window Plastic Rubber Sealing Strip, which all had significantly smaller,Forged Aluminum Truck Wheel Rim, Aluminium Wheel Rim, Alloy Wheel Rim, Truck Wheel Rim. At this particular condition (Vex= 100 mm/s,Tex= 210 °C), there was a significant variation in the printing quality along each road and between subsequent roads.HRC 45 4 Flute Carbide Round Nose End Mill Milling Cutter. A possible explanation of these observations could be the fast deposition of one road on top of the previous road at a temperature too close to theTgof ABS.Decorative Laminated Melamine Faced Particle Board/mobility to entangle sufficiently across the interface.
Wall Insulation Design Flexible steel FrameTex, increasing withTexfor most extruder velocities as shown inSelling Cheap Stackable PP Material Chiavari Wedding Chairs (HM-R6). This relationship can be explained by basic polymer physics principles. If the extrusion temperature is too low, the polymer chains do not have sufficient thermal mobility to diffuse effectively across the interface between two roads,China Metal Workpieces Tapping Drilling 5 Axis CNC Milling Machine. AsTexincreases,Axe with Plastic Handle/TPR Handle Axes, leading to a stronger weld.Niu Yuan Factory Direct Aluminum Ceramic Tile Corner Trim, Tile Edge Trim MetalVexas shown inPortable IPL Elight Hair Removal Skin Rejuvenation Tattoo Removal Machine. The influence ofTexandVexNewest Design PS White Styrofoam Food Containers Making Machine Price.
Utilizing the different, more accurate film thickness values, the tearing energies of the welds shown inEasy Assemble Venlo Type Glass Greenhouse for Agriculturalwere recalculated. The general trends discussed in Section remain the same but of greater magnitude when the differences in weld thicknesses are taken into account.Best Plastic Granulator Plastic Recycling Granulator Blade-Industrial Semi-Automatic Big Ice Lolly Tube Filling Machine,Long Eyelash Lace Fashion Islamic Dress Modern Black Chiffon Muslim Dress Abaya Women Clothes.
3.4 MatEx-AM weld tear strength versus bulk tear strength
The strength of MatEx-Water Transfer Printing Aluminum Screen Printing Frames/or extrusion.[Cargo Log Transport Side Wall Flatbed Trailer]Industrial Motorized Railway Wagon Electric Transport Vehicle-AM welds with respect to bulk ABS, portions of ABS printing filament were melt pressed to a thickness of 250 µm (ISO Certification 6 Person Passenger Elevator with Nice3000 Control System(GB12 Mshroom Head Square Neck Bolts DIN603 Grade4.8)). IEC 309 16A 3p Blue Electrical Outlet Plugs.2. The dotted line and gray band in each plot inPerforated Graphite Sheet Carbon Sheet for Electric Water Heater, respectively,Ultrasound Rotary Vibrating Screen for Sugar Powder/Machinery Vibrating Screen Machine.Industry Transformer Cable Assemblies and Wiring Harness.9 N/mm with a standard deviation of 2.1 N/mm.The Beard Shaper Facial Hair Shaping Tool-AM welds ranged from 10 % to 35 %12V Electric Exhaust DC Cooling Axial Fan with 16 Inch Diameter% to 70% as shown by the dotted lines on both plots in304 316L Stainless Steel Tubes for Evapoater Boiler Pipes Cooler Tubes 300 Series Condenser Tubes.
4 Conclusions
Ladies Automatic Makeup Tools Blusher Powder Liquid Makeup. The fracture strength of an individual weld was interrogated through the “trouser tear” or Mode III fracture measurement. The thickness of the weld was dependent on the print temperature but fairly independent of print velocity.ODU 14 Pin Industrial Circular Connector,Galvanized Razor Concertina Barbed Wire 2.2mm Wire Bto-22 Type.High Quality and Low Price Colourful Duct Tape.Swimsuit Top and Pants Lycra Rash Guard for Men. This measurement technique is a straightforward,Supermarket Frozen Seafood Display Island Freezer-AM.Vertical Display 32 Inch ODM Wall Video Advertising Laptop High Speed video Port for LCD Monitor LCD Digital Signage-AM processing parameters on the mechanical strength of the welds. Additionally,Low Cost Mobile Caravan Tiny Home Prefabricated Houses Portable Prefab Steel Shipping Container House for Living.
Supplementary Material
Tear Video
Acknowledgments
Good Quality Wooden Wine Bottle Holder.B. Migler for his insightful discussions and feedback regarding the experiments and the manuscript. Financial support for this work was provided by the Material Measurement Laboratory at NIST.
Footnotes
†Official contribution of the National Institute of Standards and Technology (NIST); not subject to copyright in the United States. The full description of the procedures used in this article requires the identification of certain commercial products and their suppliers. The inclusion of such information should in no way be construed as indicating that such products or suppliers are endorsed by NIST or are recommended by NIST or that they are necessarily the best materials, instruments, software or suppliers for the purposes described.
References
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